Effect of pyrolysis and oxidation characteristics on lauric acid and stearic acid dust explosion hazards

The effect of pyrolysis and oxidation characteristics on the explosion sensitivity and severity parameters, including the minimum ignition energy MIE, minimum ignition temperature MIT, minimum explosion concentration MEC, maximum explosion pressure P_max, maximum rate of pressure rise (dP/dt)_max and deflagration index K_st, of lauric acid and stearic acid dust clouds was experimentally investigated. A synchronous thermal analyser was used to test the particle thermal characteristics. The functional test apparatuses including the 1.2 L Hartmann-tube apparatus, modified Godbert-Greenwald furnace, and 20 L explosion apparatus were used to test the explosion parameters. The results indicated that the rapid and slow weight loss processes of lauric acid dust followed a one-dimensional diffusion model (D1 model) and a 1.5 order chemical reaction model (F1.5 model), respectively. In addition, the rapid and slow weight loss processes of stearic acid followed a 1.5 order chemical reaction model (F1.5 model) and a three-dimensional diffusion model (D3 model), respectively, and the corresponding average apparent activation energy E and pre-exponential factor A were larger than those of lauric acid. The stearic acid dust explosion had higher values of MIE and MIT, which were mainly dependent on the higher pyrolysis and oxidation temperatures and the larger apparent activation energy E determining the slower rate of chemical bond breakage during pyrolysis and oxidation. In contrast, the lauric acid dust explosion had a higher MEC related to a smaller pre-exponential factor A with a lower amount of released reaction heat and a lower heat release rate during pyrolysis and oxidation. Additionally, due to the competition regime of the higher oxidation reaction heat release and greater consumption of oxygen during explosion, the explosion pressure P_m of the stearic acid dust was larger in low concentration ranges and decayed to an even smaller pressure than with lauric acid when the concentration exceeded 500 g/m³. The rate of explosion pressure rise (dP/dt)_m of the stearic acid dust was always larger in the experimental concentration range. The stearic acid dust explosion possessed a higher P_max, (dP/dt)_max and K_st mainly because of a larger pre-exponential factor A related to more active sites participating in the pyrolysis and oxidation reaction. Consequently, the active chemical reaction occurred more violently, and the temperature and overpressure rose faster, indicating a higher explosion hazard class for stearic acid dust.     

Inherent thermal runaway hazard evaluation method of chemical process based on fire and explosion index

Thermal runaway hazard assessment provides the basis for comparing the hazard levels of different chemical processes. To make an overall evaluation, hazard of materials and reactions should be considered. However, most existing methods didn't take the both into account simultaneously, which may lead the assessment to a deviation from the actual hazard. Therefore, an integrated approach called Inherent Thermal-runaway Hazard Index (ITHI) was developed in this paper. Similar to Dow Fire and Explosion Index(F&EI) function, thermal runaway hazard of chemical process in ITHI was the product of material factor (MF) and risk index (RI) of reaction. MF was an indicator of material thermal hazards, which can be determined by initial reaction temperature and maximum power density. RI, which was the product of probability and severity, indicated the risk of thermal runaway during the reaction stage. Time to maximum rate under adiabatic conditions and criticality classes of scenario were used to indicate the runaway probability of the chemical process. Adiabatic temperature rise and heat of the desired reaction and secondary reaction were used to determine the severity of runaway reaction. Finally, predefined hazard classification criteria was used to classify and interpret the results obtained by this method. Moreover, the method was validated by case studies.     

Study of the influence of melamine polyphosphate and aluminum hydroxide on the flame propagation and explosion overpressure of aluminum magnesium alloy dust

When aluminum magnesium alloy dust floats in the air, a certain ignition energy can easily cause an accidental explosion. To prevent and control the occurrence of accidental explosions and reduce the severity of accidents, it is necessary to carry out research on the explosion suppression of aluminum magnesium alloy dust. This paper uses a vertical glass tube experimental device and a 20 L spherical explosive experimental device to carry out experimental studies on the suppression of the flame propagation and explosion overpressure of aluminum magnesium alloy dust with melamine polyphosphate (MPP) and Al(OH)₃. With increasing MPP and Al(OH)₃ concentrations, the flame brightness darkened, the flame velocity and propagation distance gradually decreased, and P_max and (dp/dt)_max decreased significantly. When the amount of MPP added reached 60%, the flame propagation distance decreased to 188 mm, which is a decrease of 68%, and the explosion overpressure decreased to 0.014 MPa, effectively suppressing the explosion of aluminum magnesium alloy dust. The experimental results showed that MPP was more effective than Al(OH)₃ in inhibiting the flame propagation and explosion overpressure of the aluminum magnesium alloy dust. Finally, the inhibitory mechanisms of the MPP and Al(OH)₃ were further investigated. The MPP and Al(OH)₃ endothermic decomposition produced an inert gas, diluted the oxygen concentration and trapped active radicals to terminate the combustion chain reaction.     

Risk assessment and risk reduction of an acrylonitrile production plant

Reducing accident occurrence in petrochemical plants is crucial, thus appropriately allocating management resources to safety investment is a vital issue for corporate management as international competition intensifies. Understanding the priority of safety investment in a rational way helps achieve this objective.In this study, we targeted an acrylonitrile plant. First, Dow Chemical's Fire and Explosion Index (F&EI) identified the reaction process as having the greatest physical risk. We evaluated the severity of accidents in the reaction process using the Process Safety Metrics advocated by the Center for Chemical Process Safety (CCPS); however, this index does not express damages a company actually experience. To solve this problem, we proposed a new metric that adds indirect cost to CCPS metrics. We adopted fault tree analysis (FTA) as a risk assessment method. In identifying top events and basic events, we attempted to improve the completeness of risk identification by considering accidents from the past, actual plant operation and equipment characteristics, natural disasters, and cyber-attacks and terrorist attacks. Consequently, we identified the top events with high priority in handling because of serious accidents as fire/explosion outside the reactor, fire/explosion inside the reactor, and reactor destruction. The new CCPS evaluation index proposed in this study found that fire and explosion outside the reactor has the highest severity. We considered the creation of the fault tree (FT) diagram of the top event, estimating the occurrence probability, and identifying the risk reduction part and capital investment aimed at risk reduction. As an economically feasible selection method for risk reduction investment, using the difference in loss amounts before and after safety investments indicated investment priority.     

初始温度和压力对排污空间甲烷-空气混合物爆燃特性影响的模拟研究

市政排污空间作为城市公共基础设施的重要组成部分，易积聚可燃气体形成爆炸性环境。结合排污空间的特殊环境条件，采用Fluidyn-MP多物理场数值模拟软件，建立了20 L球形爆炸罐分析模型，通过改变初始温度和初始压力，对排污空间甲烷-空气混合物爆燃特性及其变化规律进行模拟研究。结果表明:初始温度升高导致甲烷-空气混合物最大爆炸压力降低，缩短了到达最大爆炸压力的时间；初始压力增加导致最大爆炸压力急剧升高，并延长了到达最大爆炸压力的时间；最大爆炸压力对初始压力的敏感程度远大于初始温度的影响。此外，随着初始温度和初始压力的升高，爆炸火焰平均传播速度增加，而火焰传播速度对初始温度较敏感。     

水平管内不同煤质煤尘爆炸火焰传播特性实验研究

为研究水平管道空间不同煤质煤尘爆炸火焰传播特性，选取褐煤、长焰煤、不粘煤、气煤4种煤尘，对爆炸火焰焰峰特性、火焰加速传播特性、火焰传播距离与持续时间展开研究。研究结果表明:褐煤在500 ms内焰峰的形状由尖锐向平滑再向钝化不断演变，长焰煤与不粘煤在375 ms时焰峰前端出现明显焰体分离现象，分析认为这与管体冷壁效应、空间尺度效应及空间氧气消耗直接相关；气煤在375 ms时焰峰出现大面积火焰碎纹，说明气煤爆炸火焰猛烈传播的持续时间相对较短，整体爆炸强度相对较弱；褐煤与长焰煤爆炸火焰存在2次间断性加速，分析认为这与管体空间受限、常温管壁散热、局部助燃氧气瞬间不足等因素有关；褐煤在爆炸后400～600 ms内火焰2次加速完全，火焰传播距离达740 mm，明显大于长焰煤、不粘煤与气煤，说明低变质褐煤爆炸火焰持续时间更长，火焰传播距离更远且传播更剧烈；虽然气煤火焰最远传播距离比长焰煤大30 mm，但由于气煤火焰在375 ms左右出现大片火焰碎纹，因此气煤整体的爆炸强度小于长焰煤。     

爆炸冲击波作用下圆形通风设施的动态破坏特性

为了研究瓦斯爆炸对通风设施造成的严重破坏及其导致的通风系统紊乱与灾情迅速扩展问题，基于LS-DYNA有限元软件，模拟研究巷道中瓦斯爆炸冲击波作用下圆形通风设施的动态破坏特性，分析应力、应变、速度、位移的动态特征及其破坏过程，并对圆形通风设施动态破坏机理进行初步探索。研究结果表明:爆炸冲击波作用下，圆形通风设施正、反面出现压应力与拉应力分布圆环，且压应力与拉应力峰值处于在外部受约束边界径向圆环附近区域与圆心位置，应变、速度和位移最大值均分布在次区域；爆炸冲击波作用下，通风设施表面形成多圈的正向和反向的应变相互交替，呈现W型的褶皱变形；爆炸冲击波作用下，环向裂纹集中在受约束的边界区域附近，发生脆性破坏，其他区域会出现较多的径向裂纹，可发生韧性破坏，整个断裂过程是脆性与韧性断裂的混合型断裂。     

基于多孔环形喷嘴的可燃爆粉尘分散特征的密度效应研究*

为了研究不同密度的可燃爆粉尘在内置多孔环形喷嘴的20 L爆炸特性测试装置中的分散特征，基于负载粒子流方法、耦合DPM动量平衡方程和时间平均 Navier Stokes控制方程组，实现3种不同密度的煤粉、铝粉和锆粉在20 L爆炸测试装置中粉尘分散全过程的数值模拟。研究结果表明:多孔环形喷嘴的分散较为均匀，但是约束管道末端存在局部粉尘残留区，致使爆炸仓内真实粉尘浓度远低于形式浓度；爆炸仓中心位置的最大湍动能随着粉尘密度的增加而减小，只有显著地变化粉尘密度才能展示区分度较高的浓度峰值和抵达浓度峰值的时间。     

Study on explosion risk of aluminum powder under different dispersions

This paper mainly studied the influence of particle size distribution on the explosion risk of aluminum powder under the span of large particle size distribution. The measurement was carried out with the 20 L explosion ball and the Hartmann tube. The statistical analysis was used to analyze the relevance between the parameters of explosion risk and the particle size parameters. Test results showed that with the increase of particle size, the sensitivity parameter increases and the intensity parameter deceleration decreases. The effect of particle size change on MEC and MIE of small particle size aluminum powder is relatively small but greater impact on Pm and (dP/dt)m. The small particle size components greatly increasing the sensitivity of the explosion and accelerating the rate of the explosion reaction; while the large particle size component contributes to the maximum explosion pressure. D_3,2 particle size dust determines the risk of aluminum powder explosion.     

A product analysis-based study on the mechanism of inflammable gas explosion suppression

To study the mechanism of the suppressing effect of Expanded Aluminium (EA) on the premixed gas explosion, premixed methane-air and propane-air gases were undergone explosion reaction in the presence of EA in a self-designed closed pipeline with the overpressures and the compositions, rates and sensitivities of products analyzed. The results showed that the 9.5% methane-air and 5% propane-air explosions produced peak pressures decreased by 79.3% and 65.6%, and residual methane and propane contents increased by 270% and 560% respectively than without EA. In addition, the results revealed that the explosions of propane in the presence of EA produced less methane and carbon oxides contents, but more ethylene and propylene contents. The simulation showed that H, O, and OH are the key factors affecting the rate of products. The product compositions, together with other parameters, suggested that EA decreased temperature, inhibited chain initiation and propagation reaction, but facilitated chain termination reaction by advancing and accelerating the gas phase and wall destruction reaction of radicals, especially collisions and concentration of key free radicals. This new research method based on the analysis of explosion products can be used for in-depth research into gas explosion features and shed light on the suppressing mechanism of EA in flammable gas explosion.