利用涤纶废料合成不饱和聚酯树脂的研究

以涤纶 (PET)废料为原料进行醇解 ,缩聚合成了不饱和聚酯树脂 ,研究了反应温度、反应时间、物料配比、苯乙烯混合量等对反应及树脂性能的影响 ,确定了适宜的工艺条件。结果表明 :所得树脂性能优于市售同类 191#树脂 ,不仅使废料得到利用 ,同时可降低生产成本 ,具有明显的经济效益和社会效益     

Water vapor permeability of biodegradable polymers

The water vapor transmission rates (WVTR) of several biodegradable polymers were evaluated to determine their suitability as water-resistant coatings and to understand WVTR better in terms of polymer structure. Values of WVTR at 25‡C ranged from 13 to 2900 g/m² /day and increased in the order PHBV PLA (cryst.) PLA (amorph.) PCL Bionolle BAK 1095 CAP CA. Values of WVTR were positively correlated with higher polymer solubility parameters, lower crystallinities, and higher free volumes. Although the WVTR of biodegradable polymers are much higher than those of good barrier materials such as low-density polyethylene, they are sufficient for short-term (hours to days) protection of polysaccharide-based materials against water. Product names are necessary to report factually on available data; however, the USDA neither guarantees nor warrants the standard of the product, and the use of the name by the USDA implies no approval of the product to the exclusion of others that may also be suitable.     

Outdoor Weathering Evaluation of Carbon-Black-Filled, Biodegradable Copolyester as Substitute for Traditionally Used, Carbon-Black-Filled, Nonbiodegradable, High-Density Polyethylene Mulch Films

Carbon-black-filled, biodegradable, copolyester mulch film (Eastar®, or EA, Tennessee Eastman, Kingsport, TN) and commercial carbon-black-filled, high-density polyethylene (HDPE) mulch film were exposed for 12 weeks to commercial vegetable crop growing conditions by being placed directly on irrigated soil in the field of the University of Tennessee Alcoa Highway State Agriculture Experiment Station (Knoxville, TN) and by being placed on a plywood exposure rack as described by the American Society of Testing and Materials (ASTM) Standard Test Method 1435: Outdoor Weathering of Plastics. Mechanical properties and weather information were collected in order to evaluate the feasibility of using the newly developed biodegradable EA mulch film to replace the nonbiodegradable HDPE mulch film. Results indicate that the EA mulch film exhibited favorable tensile strength and elongation-at-break during outdoor exposure rack testing and outdoor, in-field, placed directly on the soil, exposure testing, suggesting biodegradable EA could be a substitute for the HDPE nonbiodegradable material.     

Poly(ethylene oxide)-coated granular starch-poly(hydroxybutyrate-co-hydroxyvalerate) composite materials

Granular cornstarch was coated with several biodegradable polymers in an effort to improve the mechanical properties of starch-poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) composites. Only samples containing poly(ethylene oxide) (PEO)-coated granular starch showed a large improvement in tensile properties over uncoated starch. For example, a 50/50 blend of PEO-coated starch and PHBV had a tensile strength of 19 MPa and an ultimate elongation of 23%, compared to 10 MPa and 11% for a similar blend containing uncoated starch. PEO may act as an adhesive between the starch and the PHBV and/or increase the toughness and resistance to crack growth of PHBV around the starch granules.Paper presented at the Bio/Environmentally Degradable Polymer Society—Third National Meeting, June 6–8, 1994, Boston, Massachusetts.Names are necessary to report factually on available data; however, the USDA neither guarantees nor warrants the standard of the product and the use of the name by the USDA implies no approval of the product to the exclusion of others that may also be suitable.     

Isolation and Identification of Microorganisms Able to Grow on the Polyester Amide BAK 1095

The polyester amide BAK 1095 is fully degraded by microorganisms. Bacteria that can grow on this polymer were isolated from various environments, such as freshwater, saltwater, arable land, woodland and compost. The mechanism of polymer degradation was examined using selected isolates. It was discovered that the bacteria selectively cleave the polymer at its ester bonds, releasing low-molecular water-soluble oligoamides. These can then be metabolised by other microorganisms [1, 2, 3]. The isolates were also tested for their ability to break down other ester-containing polymers such as Degranil W 50, a linear polyester urethane urea. Eight of the 12 strains examined were also able to break down this polymer.The isolated microorganisms predominantly belong to the genus Bacillus. Mesophilic, halophilic and thermophilic species were isolated. The studies show that polyester amide-degrading bacteria occur in numerous ecosystems and provide data on the microbial breakdown of random copolymers. Information was also obtained on the mechanism involved in the microbial breakdown of polyester amides.     

Ring-Opening Polymerization of Cyclic Esters onto Liquefied Biomass

Ring-opening polymerization of cyclic esters (-caprolactone, -valerolactone, and l-lactide) onto liquefied biomass (LB) was conducted to obtain the polyester-type polyol and to regulate the characteristics of LB. IR and ¹H-NMR spectra of the obtained polyol showed that the polymerization was successfully conducted in the presence of acid catalyst, which is used in liquefaction. The molecular weight (M_w), hydroxyl value, and viscosity were controllable by changing the reaction conditions. Polyester-type polyurethane foams with a wide range of properties were prepared from the obtained polyol with the appropriate combinations of foaming agents.     

Microwave-Assisted Solvent-Free or Aqueous-Based Synthesis of Biodegradable Polymers

Microwave radiation was used as the energy source for various types of chemical derivatizations of polysaccharides and for the synthesis of biodegradable polyesters in solvent-free or aqueous-based reaction systems. A medium to high degree of substitution was obtained for starch acetates, starch succinates, carboxymethyl konjac, aminated starch, and aminated chitosan. Ring-opening polymerization of lactide and -caprolactone proceeded rapidly even at low power output in the presence of tin octanoate catalyst. Complete monomer conversion and high molecular weight were achieved in less than 6 minutes under nonisothermal conditions. The yield rapidly increased with increasing power output and showed no significant change in a wide range of batch sizes. Polycaprolactone was successfully grafted from starch and konjac acetate in 3 minutes, yielding as high as 24% grafting efficiency and 25% grafting degree.     

Novel Biocomposites Sheet Molding Compounds for Low Cost Housing Panel Applications

Biocomposites were made by a novel high volume processing technique named biocomposite sheet molding compound panel (BCSMCP) manufacturing process. This process design was inspired by the commercial glass fiber–polyester resin composite fabrication method called sheet molding compounding (SMC). This process yields continuous production of biocomposites on a large scale, and thus can be easily adopted in industries. A unique fiber dispersion method, which enabled uniform distribution of natural fibers, was used in this process. Consistency of the process was tested by evaluating the repeatability of the resultant materials mechanical properties. The low cost biocomposites produced as a result of the processing will be used for various panel applications such as housing and transportation. The molded samples were tested for various mechanical and thermal properties, in accordance with ASTM procedures. The biocomposites were made with various natural fibers including, big blue stem grass, jute, and industrial hemp. By combining different natural fibers in varying mass fractions, hybrid biocomposites were made using this process. Grass fiber reinforced polyester biocomposites processed by the SMC line showed very promising results.     

一种新型国产高效除尘滤筒在船厂分段涂装车间的应用

国产除尘滤材是将聚酯纤维热轧成型 ,再涂敷高分子发泡制成。滤材硬挺、耐压、抗撕裂 ,内部结构稳定 ,粉尘过滤精度高 ,实现表面过滤 ,易清灰再生 ,使用寿命长 ,耐水、酸、碱 ,可广泛用于各工业领域的气体净化和粉尘处理。大连新船重工集团把国产除尘滤材制成的滤筒配置到厂内原有的除尘系统中 ,通过 1年多的使用 ,获得非常满意的除尘效果。从而证明国产滤料性能已达到国际先进水平。     

USSB反应器预处理聚酯生产废水

采用上流式分段污泥床（upflow staged sludge bed）反应器对聚酯废水进行了预处理试验研究.反应器内厌氧污泥经过近70 d的培养驯化后,用于处理聚酯废水.当进水COD值为800～2000 mg/L,HRT约为16～20 h时,其COD去除率基本能稳定在50%～55%之间;聚酯废水经预处理后,其BOD5/COD值由原来的0.3左右提高到约为0.6,取得了较好的预处理效果.但系统的总产气量由培养期的约13 L/d降至0.8 L/d左右,其中甲烷气体的含量也由50%下降至约6%.