Recycling of air pollution control residues from municipal solid waste incineration into lightweight aggregates

This work focuses on the assessment of technological properties and on the leaching behavior of lightweight aggregates (LWA) produced by incorporating different quantities of air pollution control (APC) residues from municipal solid waste (MSW) incineration. Currently this hazardous waste has been mostly landfilled after stabilization/solidification. The LWA were produced by pelletizing natural clay, APC residues as-received from incineration plant, or after a washing treatment, a small amount of oil and water. The pellets were fired in a laboratory chamber furnace over calcium carbonate. The main technological properties of the LWA were evaluated, mainly concerning morphology, bulk and particle densities, compressive strength, bloating index, water adsorption and porosity. Given that APC residues do not own expansive (bloating) properties, the incorporation into LWA is only possible in moderate quantities, such as 3% as received or 5% after pre-washing treatment.The leaching behavior of heavy metals from sintered LWA using water or acid solutions was investigated, and despite the low acid neutralization capacity of the synthetic aggregates, the released quantities were low over a wide pH range.In conclusion, after a washing pre-treatment and if the percentage of incorporation is low, these residues may be incorporated into LWA. However, the recycling of APC residues from MSW incineration into LWA does not revealed any technical advantage.     

Treatment-oriented characterization of dry scrubber residue from municipal solid waste incineration

 Dry scrubber residue from municipal solid waste incineration (MSWI) was characterized to identify critical inorganic pollutants and to suggest a conceptual treatment method. The key methods used were thermal analysis, including thermogravimetry (TG) and differential thermal analysis (DTA), pH_stat titration, qualitative X-ray diffraction (XRD), scanning electron microscopy (SEM), chemical equilibrium calculations, and statistics such as error propagation, principal component analysis (PCA), and empirical modeling based on factorial designs. Based on EU directives, the major inorganic pollutants Cd, Cr, Pb, and Zn were found. In addition, the pH was too high. With dry scrubber residue stabilization in mind, the impact of carbonation and hydration was assessed and judged to be encouraging. In particular, chemical equilibrium calculations showed that carbonation has considerable potential to lower the pH and the availability of Pb, Zn, and Cr. The impact of carbonation on the mobility of Cd was found to be small. During carbonation, a metal-trapping calcium aluminosilicate hydrate (C–A–S–H) phase is also formed. Both processes together have the potential to lead to a robust, reliable, and reasonable stabilization method for dry scrubber residue. However, to control these processes, the decisive factors need to be identified and their effects need to be quantified. Ca, Cl, Na, and K might be abundant components which would be mobile even after stabilization. Received: September 11, 2001 / Accepted: December 6, 2001     

Phosphorus recovery from municipal solid waste incineration fly ash

The potential of phosphorus (P) recycling from municipal solid waste incineration (MSWI) residue is investigated. Vast and ever increasing amounts of incineration residues are produced worldwide; these are an environmental burden, but also a resource, as they are a major sink for the material flows of society. Due to strict environmental regulations, in combination with decreasing landfilling space, the disposal of the MSWI residues is problematic. At the same time, resource scarcity is recognized as a global challenge for the modern world, and even more so for future generations.This paper reports on the methods and efficiency of P extraction from MSWI fly ash by acid and base leaching and precipitation procedures. Phosphorus extracted from the MSWI residues generated each year could meet 30% of the annual demand for mineral phosphorus fertiliser in Sweden, given a recovery rate of 70% achieved in this initial test.The phosphorus content of the obtained product is slightly higher than in sewage sludge, but due to the trace metal content it is not acceptable for application to agricultural land in Sweden, whereas application in the rest of the EU would be possible. However, it would be preferable to use the product as a raw material to replace rock phosphate in fertilizer production. Further development is currently underway in relation to procedure optimization, purification of the phosphorus product, and the simultaneous recovery of other resources.     

Metal mobilization from municipal solid waste incineration bottom ash through metal complexation with organic and inorganic ligands

As a first step in the development of ligand-assisted removal of heavy metals from municipal solid waste incineration bottom ash under alkaline conditions, ammonium nitrate, ammonium sulfate, ammonium acetate, ammonium oxalate, ammonium citrate, urea, and mixtures of ammonium salts and urea were examined to find which ligands could promote the leachability of elements, including heavy metals, and which elements could be mobilized through complexation. Ammonium citrate promoted the mobilization of Cr, Cu, Mn, P, Sb, and especially Fe. Ammonium nitrate accelerated Mg leachability significantly. Under the conditions used in this study, counter anions seemed to contribute mainly to the complexation. When a mixture of ammonium citrate and urea was utilized, a coexistence effect appeared on Fe mobilization. Although the correlation analysis of leaching test results showed a strong correlation among Cr, Cu, Fe, Mn, and P, X-ray diffraction analysis partially supported the correlation between Fe and Mn only.     

生活垃圾焚烧处理方式的生命周期评价

与填埋、堆肥处理相比,生活垃圾焚烧处理在减量化和资源化方面有着巨大的优势,在未来将成为大城市生活垃圾的主要处理方式。采用生命周期评价方法,对不同余热利用和尾气处理方式下的生活垃圾焚烧处理方案对环境的影响进行评价。结果表明,在尾气处理系统中,干法、湿法、半干法3种酸性气体处理方式中,湿法处理的环境影响潜值最小,但是其资源耗竭系数最大。添加SNCR脱氮系统可以在酸性气体净化基础上将环境影响潜值降低70%左右,而资源耗竭系数变化不大。在单纯供热、供电和热电联供3种余热利用方式中,单纯供电的热利用效率最低,直接供热的热利用效率最高。     

Alterations of municipal solid waste incineration residues in a landfill

Fresh municipal solid waste incineration residues (MSWIR) and a drilling core of 2-10 years old landfilled MSWIR were investigated to determine the alterations due to weathering in a landfill. Physical and geochemical properties and transformations of major components and heavy metals were analyzed for fresh and landfilled residues. Carbonates and hydroxides (10-12vol%) as major mineralogical compositions in the 8-10 years weathered MSWIR were observed by modal analysis of thin sections. Three step sequential extractions indicated that reducible phases, mainly the Fe, Al and Mn hydroxides increased with depth in the landfill. A pH controlled leaching test (including availability test and pH dependent leaching test) was then conducted. Results indicated lower concentrations of leachable contents at pH values from 6 to 10 for the four elements (Pb, Zn, Al and Fe) in the 8-10 years landfilled residues than in the fresh and 1-2 years landfilled residues. This means that 8-10 years weathered MSWIR became more stable than fresh landfilled residues. The reasons for the stabilization of these elements might be the hydration of Al and Fe during weathering in the landfill, which then results in the heavy metals adsorptions of these minerals.     

Investigation of hydrogen generation from municipal solid waste incineration fly ash

Hydrogen generation from municipal solid waste incineration fly ash was investigated to understand the influences of contacting method, kinds of contact solution, liquid to solid ratio, and particle size distribution of materials. Redox properties of materials and hydrogen generation were also studied. The largest quantity of gas generated in contact with water was 29.1 ml/g-ash, most of which was hydrogen. Fluidized bed fly ash generated more gas than stoker fly ash. In order to calculate the hydrogen generation potential (the maximum quantity of gas generated in contact with water), a novel system using a Y-shaped test tube and NaOH was utilized. This method gives values which are related to the quantity of generated gas in contact with water. A relationship between the aluminum content and hydrogen generation potential was observed, especially for fluidized bed fly ash. The reducing potential of fluidized bed fly ash was higher than that of stoker fly ash. Only fluidized bed fly ash showed a positive correlation between aluminum content and reducing potential, and between reducing potential and hydrogen generation potential. These results suggest that fluidized bed fly ash contains more Al⁰ than stoker fly ash. Received: September 11, 1998 / Accepted: March 19, 1999     

Accelerated carbonation of municipal solid waste incineration fly ashes

As a result of the EU Landfill Directive, the disposal of municipal solid waste incineration (MSWI) fly ash is restricted to only a few landfill sites in the UK. Alternative options for the management of fly ash, such as sintering, vitrification or stabilization/solidification, are either costly or not fully developed. In this paper an accelerated carbonation step is investigated for use with fly ash. The carbonation reaction involving fly ash was found to be optimum at a water/solid ratio of 0.3 under ambient temperature conditions. The study of ash mineralogy showed the disappearance of lime/portlandite/calcium chloride hydroxide and the formation of calcite as carbonation proceeded. The leaching properties of carbonated ash were examined. Release of soluble salts, such as SO4, Cl, was reduced after carbonation, but is still higher than the landfill acceptance limits for hazardous waste. It was also found that carbonation had a significant influence on lead leachability. The lead release from carbonated ash, with the exception of one of the fly ashes studied, was reduced by 2-3 orders of magnitude.     

Biodegradable organic matter in municipal solid waste incineration bottom ash

For investigation of the behavior of municipal solid waste incineration bottom ash in landfill, we have analysed bottom ash samples taken after the quench tank as well as after five months of storage in the laboratory for elements and organic constituents. Water extractable organic carbon, particulate organic carbon, amino acids, hexosamines and carbohydrates considerably decreased during the five months of storage and their spectra revealed microbial reworking. This shows that the organic matter present in the bottom ash after incineration can provide a substrate for microbial activity. The resulting changes of the physico-chemical environment may effect the short-term behavior of the bottom ash in landfill.     

Hydrothermal solidification of municipal solid waste incineration bottom ash with slag addition

Hydrothermal solidification of municipal solid waste incineration (MSWI) bottom ash has been carried out under saturated steam pressure (1.56 MPa) at 200 °C for up to 24 h by mixing quartz, slaked lime and water-cooled blast furnace slag (WBFS). The strength enhancement for the WBFS addition was best. The strength development was shown to be due mainly to tobermorite formation, and the tobermorite formation densified matrix, thus promoting the strength development. WBFS seemed to have a higher reactivity than the quartz during the initial hydrothermal process, which provided more silica available to harden the solidified specimens. However, a longer curing time (24 h) was favorable to the quartz dissolution for tobermorite formation, which in turn, enhanced the strength for quartz addition. Curing time affected the crystal morphology evolution, and the stubby plate of tobermorite seemed to result in a high strength enhancement in this study. Laboratory leaching tests were conducted to determine the amount of heavy metals dissolved from the final solidified specimens, and the leaching results showed that after hydrothermal processing the heavy metals dissolved from the solidified specimens were reduced effectively. As such, the hydrothermal processing may have a high potential for recycling/reusing MSWI ash on a large scale.     

Multi-criteria GIS-based siting of an incineration plant for municipal solid waste

Siting a municipal solid waste (MSW) incineration plant requires a comprehensive evaluation to identify the best available location(s) that can simultaneously meet the requirements of regulations and minimise economic, environmental, health, and social costs. A spatial multi-criteria evaluation methodology is presented to assess land suitability for a plant siting and applied to Santiago Island of Cape Verde. It combines the analytical hierarchy process (AHP) to estimate the selected evaluation criteria weights with Geographic Information Systems (GIS) for spatial data analysis that avoids the subjectivity of the judgements of decision makers in establishing the influences between some criteria or clusters of criteria. An innovative feature of the method lies in incorporating the environmental impact assessment of the plant operation as a criterion in the decision-making process itself rather than as an a posteriori assessment. Moreover, a two-scale approach is considered. At a global scale an initial screening identifies inter-municipal zones satisfying the decisive requirements (socio-economic, technical and environmental issues, with weights respectively, of 48%, 41% and 11%). A detailed suitability ranking inside the previously identified zones is then performed at a local scale in two phases and includes environmental assessment of the plant operation. Those zones are ranked by combining the non-environmental feasibility of Phase 1 (with a weight of 75%) with the environmental assessment of the plant operation impact of Phase 2 (with a weight of 25%). The reliability and robustness of the presented methodology as a decision supporting tool is assessed through a sensitivity analysis. The results proved the system effectiveness in the ranking process.     

Environmental behaviour of a construction made of a mixture of hydraulic binders and air pollution control residues from municipal solid waste incineration Part 2. Simulation tests and validation of the source term modelling

The reuse of waste materials requires the development of assessment methods for the long-term release of pollutants (source term) from wastes (or materials containing wastes) in contact with water. These methods depend on the scenario conditions: characteristics of the materials (especially physical structure and composition), contact with water… The scenario studied here is a water storage reservoir for fire extinguishing. The reservoir construction is made of a mixture of hydraulic binders and air pollution control (APC) residues from municipal solid waste incinerator (MSWI). The modelling of the source term is performed in five steps ranging from the physico-chemical characterisation of the material to the validation of the proposed model by means of field simulation devices. This paper follows a first publication on source term modelling using laboratory tests which therefore concerns the comparison of the results obtained with the previously established model. The first laboratory scale simulation test aims at taking into account the role of the leachate carbonation in the leaching behaviour of the studied material. The results obtained show that air carbonation of the leachate does not fundamentally change mass transfer mechanisms of easily soluble species (especially for alkaline metals). For these species, the use of the apparent diffusional model (model proposed in the previous paper) is, therefore, at first, a satisfactory solution for the prediction of long term leaching behaviour. The field scale test enables us to validate and calibrate the release model determined on a laboratory scale basis.     

国内城市生活垃圾焚烧飞灰研究现状及进展

随着我国经济快速发展及城市化水平提升,城市生活垃圾产量越来越大,焚烧逐渐成为城市生活垃圾处理的主要方式.但焚烧会产生大量的垃圾焚烧飞灰(以下简称飞灰),飞灰属于危险废物.论述了飞灰的来源、成分、特性及危害,介绍了飞灰的处理处置技术:水泥固化技术、化学药剂稳定化技术、熔融固化技术、水热稳定化技术和水泥窑协同处理技术,并分...     

Production of cement clinkers from municipal solid waste incineration (MSWI) fly ash

This communication reports the laboratory scale study on the production of cement clinkers from two types of municipal solid waste incineration fly ash (MSW ash) samples. XRD technique was used to monitor the phase formation during the burning of the raw mixes. The amount of trace elements volatilized during clinkerization and hydration, as well as leaching behaviours of the clinkers obtained from optimum compositions, were also evaluated. From the results it is observed that all of the major components of ordinary Portland cement (OPC) clinkers are present in the produced clinkers. Results also show the volatilization of considerable amounts of Na, K, Pb, Zn and Cd during the production of clinkers. However, major parts of the toxic elements remaining in the clinkers appear to be immobilized in the clinkers phases. Hydration studies of the clinkers obtained from optimum compositions show that the clinkers prepared from raw MSW ash are more reactive than the washed MSW ash based clinkers. TG/DTA analyses of the hydrated pastes show the formation of hydration products, which are generally found in OPC and OPC derived cements. The initial study, therefore, shows that more than 44% of MSW ash with the addition of very small amounts of silica and iron oxide can be used to produce cement clinkers. The amount of CaCO3 necessary to produce clinkers (approximately 50%) is also smaller than the same required for the conventional process (more than 70%).     

Investigation on the humification of municipal solid waste incineration residue and its effect on the leaching behavior of dioxins

In this study, we investigated the humification of municipal solid waste incineration residue through identification of extracted humic substances, and examined the leachability of dioxins by batch leaching test. The samples were incineration residues excavated from lysimeters 6-8 years after being filled. The results of investigation of humic substances showed that the top layers from the surface to a depth of 30-70 cm contained more humic substances than the other layers judging from the color of the samples and optical characteristics of the extracts. In particular, humification in the lysimeter filled with a small amount of compost had progressed through all the layers, not only the top one. The tests revealed that the leaching concentrations of dioxins increased with advanced humification and showed relatively good correlation to dissolved organic carbon (DOC) of leachate at each lysimeter. Humification advances from the surface first, and DOC generated from the humification may preferentially carry down the highly chlorinated dioxin compounds such as O8CDD as DOC-dioxin complexes. Comparing the content and leaching concentration according to depth, we observed not only a decrease in dioxin content but also an increase in leaching of the highly chlorinated dioxins at deeper layers in the lysimeters with the compost. This tendency seemed to result from biological activities.     

Physical containment of municipal solid waste incineration bottom ash by accelerated carbonation

Accelerated carbonation of municipal solid waste incineration residues is effective for immobilizing heavy metals. In this study, the contribution of the physical containment by carbonation to immobilization of some heavy metals was examined by some leaching tests and SEM–EDS analysis of untreated, carbonated, and milled bottom ash after carbonation that was crushed with a mortar to a mean particle size of approximately 1 μm. The surface of carbonated bottom ash particles on SEM images seemed mostly coated, while there were uneven micro-spaces on the surface of the untreated bottom ash. Results of Japan Leaching Test No. 18 (JLT18) for soil pollution showed that milling carbonated bottom ash increased the pH and EC. The leaching concentration of each element tended to be high for untreated samples, and was decreased by carbonation. However, after the milling of carbonated samples, the leaching concentration became high again. The immobilization effect of each element was weakened by milling. The ratio of physical containment effect to immobilization effects by accelerated carbonation was calculated using the results of JLT18. The ratio for each element was as follows: Pb: 13.9–69.0 %, Cu: 12.0–49.1 %, Cr: 24.1–99.7 %, Zn: 20.0–33.3 %, and Ca: 28.9–63.4 %.     

Inventory and treatment of compost maturation emissions in a municipal solid waste treatment facility

Emissions of volatile organic compounds (VOCs) from the compost maturation building in a municipal solid waste treatment facility were inventoried by solid phase microextraction and gas chromatography–mass spectrometry. A large diversity of chemical classes and compounds were found. The highest concentrations were found for n-butanol, methyl ethyl ketone and limonene (ppm_v level). Also, a range of compounds exceeded their odor threshold evidencing that treatment was needed. Performance of a chemical scrubber followed by two parallel biofilters packed with an advanced packing material and treating an average airflow of 99,300 m³ h^?1 was assessed in the treatment of the VOCs inventoried. Performance of the odor abatement system was evaluated in terms of removal efficiency by comparing inlet and outlet abundances. Outlet concentrations of selected VOCs permitted to identify critical odorants emitted to the atmosphere. In particular, limonene was found as the most critical VOC in the present study. Only six compounds from the odorant group were removed with efficiencies higher than 90%. Low removal efficiencies were found for most of the compounds present in the emission showing a significant relation with their chemical properties (functionality and solubility) and operational parameters (temperature, pH and inlet concentration). Interestingly, benzaldehyde and benzyl alcohol were found to be produced in the treatment system.     

Metallic-phase lead in slag of municipal solid waste incineration ash and leaching characteristics

Metallic phases in slags and their influence on the leaching characteristics were investigated. The proportions of metallic phase in four slags were 0.028%, 0.24%, 1.87%, and 3.05% by weight. The lead content was 10–248 mg/kg in bulk slag after metal removal, while in the metallic phase it was 579–7390 mg/kg. Lead concentrations in the metallic phase were more than ten times higher than in slags after metal removal. Lead was distributed in the metallic phase at 2.0%, 8.3%, 10.3%, and 47.4%. The concentrations of all metallic elements in metallic phases were much higher than in bulk slag. Iron, copper, and nickel had accumulated in magnetic metals, while aluminum and zinc were found in nonmagnetic metals. As regards chromium, manganese, lead, and tin, the proportion of metallic phases depended on the slag samples. By removing metallic phases, both water and pH 4 leachable lead decreased. The basic principles of melting residues containing lead are the separation of lead as a metal in reductive melting, and the containment of lead ions into uniform glassy particles in oxidization melting. Melting slag can be seen to contribute to environmental preservation by facilitating the recycling of materials through the separation of metals from melting slag. Received: February 21, 2000 / Accepted: July 27, 2000     

Utilization of municipal solid waste incineration fly ash for sulfoaluminate cement clinker production

The feasibility of partially substituting raw materials with municipal solid waste incineration (MSWI) fly ash in sulfoaluminate cement (SAC) clinker production was investigated by X-ray diffraction (XRD), compressive strength and free expansion ratio testing. Three different leaching tests were used to assess the environmental impact of the produced material. Experimental results show that the replacement of MSWI fly ash could be taken up to 30% in the raw mixes. The good quality SAC clinkers are obtained by controlling the compositional parameters at alkalinity modulus (C(m)) around 1.05, alumina-sulfur ratio (P) around 2.5, alumina-silica ratio (N) around 2.0~3.0 and firing the raw mixes at 1250 °C for 2h. The compressive strengths of SAC are high in early age while that develop slowly in later age. Results also show that the expansive properties of SAC are strongly depended on the gypsum content. Leaching studies of toxic elements in the hydrated SAC-based system reveal that all the investigated elements are well bounded in the clinker minerals or immobilized by the hydration products. Although some limited positive results indicate that the SAC prepared from MSWI fly ash would present no immediate thread to the environment, the long-term toxicity leaching behavior needs to be further studied.