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1.
Increasing use of poly crystalline diamond (PCD) inserts as cutting tools and wear parts is vividly seen in automobile, aerospace, marine and precision engineering applications. The PCD inserts undergo series of manufacturing processes such as: grinding that forms the required shape and polishing that gives a fine finish. These operations are not straight forward as PCD is extremely resistant to grinding and polishing. Single crystal diamond can easily be polished by choosing a direction of easy abrasion, but polishing a PCD imposes serious difficulties as the grains are randomly oriented. Prior research on polishing of PCD inserts includes electro discharge grinding (EDG), dynamic friction polishing and grinding by a vitrified bonded diamond wheel. The surface textures of PCD produced using an EDG process often contains: micro cavities, particle pullout, micro-grooves, chipped edges, cracks and gouch marks. While applying the dynamic friction polishing method the PCD material undergoes phase transformation and hence increased polishing rate was apparently seen. However the phase transformation of PCD deteriorates the strength of the insert. Furthermore the inserts produced using the dynamic polishing method often exhibits cracks, chip off and edge damage while using as a cutting tool. Therefore, a new method “aero-lap polishing” was attempted as it applies controlled amount of impinging force by which the surface damage can be significantly reduced. The study did establish an improvement of surface finish of PCD from Ra = 0.55 μm, Rt = 4.5 μm to Ra = 0.29 μm, Rt = 1.6 μm within 15–25 min of polishing time along with significant reduction in surface defects.  相似文献   

2.
To characterize the inner surface of the fuel injector nozzle holes drilled by EDM and water jet guided laser drilling (Laser Micro-Jet) a specifically conceived scanning probe microscopy technique with true non-contact operating mode was used. A difference in morphology of the drilled surfaces is evident from the acquired surface topography along the hole axis for the two compared drilling techniques. Results showed that the surface texture can be characterized by (i) maximum peak-to-valley distance and (ii) periodicity. Acquired maps confirm that electro-eroded surfaces are an envelope of craters randomly distributed with total excursion up to 1.7 μm with a crater size of 15 μm. While, the efficient melt expulsion and immediate cooling of water jet guided laser generates a peak to valley distance of 800 nm with a periodicity of 18 μm. Average Rq derived from the measured cylindrical surfaces was 450 nm and 150 nm for EDM and Laser Micro-Jet, respectively. Water jet guided laser drilling has proved to be a reliable alternative to EDM from the point of view of repeatability of the results and surface quality to facilitate the atomization of the fuel jet.  相似文献   

3.
The objective of this work is to predict the final roughness of metal surfaces that have undergone pulsed laser micro polishing. The motivation for pulsed laser micro polishing is to reduce the surface roughness of parts whose surface texture can approach the feature size. Being able to predict the magnitude of the polishing and frequency (wavelength) content of the surface will assist in the design of optimal processing parameters with minimal experiments. Laser pulses are used to create shallow melt pools with a controlled size (e.g., depth) and duration in order to allow surface tension forces to “pull down” asperities with small radius of curvature. There is no ablation occurring in the process being modeled. The melt depth and duration are predicted with a transient, two-dimensional axisymmetric heat transfer model with temperature-dependent material properties. The surface of the melt pool is analytically modeled as oscillations of stationary capillary waves with damping resulting from the forces of surface tension and viscosity. Above a critical spatial frequency, fcr, a significant reduction in the amplitude of the spatial Fourier components is expected. The work described in this paper extends the concept of critical frequency to a physics-based prediction methodology for predicting the spatial frequency content and surface roughness after polishing, given the features of the original surface, the material properties, and laser parameters. The proposed prediction methodology was validated using line polishing data for stainless steel 316L and area polishing results for pure nickel, Ti6Al4V, and Al-6061-T6. The predicted average surface roughnesses were within 12% of the values measured on the polished surfaces.  相似文献   

4.
This paper reports an investigation into the effects of nanosecond laser processing parameters on the geometry of microchannels fabricated from polymethylmethacrylate (PMMA). The Nd:YAG solid-state pulsed laser has a wavelength of 1064 nm and a measured maximum power of 4.15 W. The laser processing parameters are varied in a scanning speed range of 400–800 pulses/mm, a pulse frequency range of 5–11 Hz, a Q-switch delay time range of 170–180 μs. Main effects plots and microchannel images are utilized to identify the effects of the process parameters for improving material removal rate and surface quality simultaneously for laser micromachining of microchannels in PMMA polymer. It is observed that channel width and depth decreased linearly with increasing Q-switch delay time (hence average power) and increased non-linearly with higher scanning rates and not much affected by the increase in pulse frequency.  相似文献   

5.
This paper combines life-cycle analyses and economic analyses for Miscanthus and willow heat and electricity fuel-chains in Ireland. Displaced agricultural land-uses and conventional fuels were considered in fuel-chain permutations. Avoided greenhouse gas (GHG) emissions ranged from 7.7 to 35.2 t CO2 eq. ha−1 a−1. Most fuel-chain permutations exhibited positive discounted financial returns, despite losses for particular entities at a farm-gate processed-biomass price of €100 t−1 dry-matter. Attributing a value of €10 t−1 CO2 eq. to avoided GHG emissions, but subtracting financial returns associated with displaced fuel supplies, resulted in discounted annual national economic benefits (DANEBs) ranging from −457 to 1887€ ha−1 a−1. Extrapolating a plausible combination of fuel-chains up to a national indicative scenario resulted in GHG emission avoidance of 3.56 Mt CO2 eq. a−1 (5.2% of national emissions), a DANEB of 167 M€, and required 4.6% of national agricultural land area. As cost-effective national GHG avoidance options, Miscanthus and willow fuel-chains are robust to variation in yields and CO2 price, and appear to represent an efficient land-use option (e.g. compared with liquid biofuel production). Policies promoting utilisation of these energy-crops could avoid unnecessary, and environmentally questionable, future purchase of carbon credits, as currently required for national Kyoto compliance.  相似文献   

6.
Nitrous oxide (N2O) and ammonia (NH3) emissions from surface applied high (HN) and low (LN) nitrogen pig manures were measured under field conditions. Manures were band-spread to a winter wheat crop at three growth stages—mid-tillering, stem elongation and flag leaf emergence. The N2O flux rates were measured using the static chamber technique while NH3 volatilisation was assessed using a micrometeorological mass balance technique with passive flux samplers. The N2O emissions were episodic in nature with flux rates observed ranging from 2.8 to 31.5 g N2O–N ha?1 day?1 (P < 0.001). Higher N2O emissions generally occurred after rainfall events. Highest N2O losses were observed from the HN treatment with LN manure use decreasing emissions by 18% (P < 0.03). The NH3 volatilisation rates were highest within 1 h of manure application with 95% of emissions occurring within 24 h (P < 0.001). Cumulative N loss was highest at mid-tillering as low crop canopy cover and increased wind-speeds enhanced NH3 loss (P < 0.001). Highest emissions were measured from the HN manure (P < 0.03). Total ammoniacal N loss ranged from 6 to 11%. Crop N uptake and grain yield were unaffected by application timing or manure type. Therefore, the use of LN manures decreased gaseous emissions of N2O and NH3 without any adverse effects on crop performance.  相似文献   

7.
In the contribution at hand two main concepts of photobioreactors are considered: the flat-panel reactor and the tubular reactor. Both reactors are investigated under outdoor conditions in Germany in the summer time for their applicability for H2 production by means of purple non-sulphur bacteria Rhodobacter capsulatus. The experiments are performed as fed batch. The performance of a photobioreactor is evaluated in terms of H2 productivity per IRS (illuminated reactor surface). It is demonstrated that both reactors could be operated stable for several weeks with comparable H2 productivities. The mean hydrogen productivity for the panel and the tubular reactor is 3690 ml H2/(mIRS2 d) and 3350 ml H2/(mIRS2 d) respectively. While approximately 8 m2 of the illuminated reactor surface of the panel reactor can be installed on 1 m2 of ground space, the relation of the illuminated reactor surface to the ground area for the tubular reactor is approximately 1–1.  相似文献   

8.
For the removal of phosphate (PO43 -) from water, an adsorbent was prepared via carbonization of sewage sludge from a wastewater treatment plant: carbonized sludge adsorbent (CSA). The mechanism of phosphate removal was determined after studying the structure and chemical properties of the CSA and its influence on phosphate removal. The results demonstrate that phosphate adsorption by the CSA can be fitted with the pseudo second-order kinetics and Langmuir isotherm models, indicating that the adsorption is single molecular layer adsorption dominated by chemical reaction. The active sites binding phosphate on the surface are composed of mineral particles containing Si/Ca/Al/Fe. The mineral containing Ca, calcite, is the main factor responsible for phosphate removal. The phosphate removal mechanism is a complex process including crystallization via the interaction between Ca2 + and PO43 -; formation of precipitates of Ca2 +, Al3 +, and PO43 -; and adsorption of PO43 - on some recalcitrant oxides composed of Si/Al/Fe.  相似文献   

9.
Close relationships among climatic factors and soil respiration (Rs) are commonly reported. However, variation in Rs across the landscape is compounded by site-specific differences that impede the development of spatially explicit models. Among factors that influence Rs, the effect of ecosystem age is poorly documented. We hypothesized that Rs increases with grassland age and tested this hypothesis in a chronosequence of tallgrass prairie reconstructions in central Iowa, U.S.A. We also assessed changes in root biomass, root ingrowth, aboveground net primary productivity (ANPP), and the strength of soil temperature and moisture in predicting Rs. We found a significant increase in total growing season Rs with prairie age (R2 = 0.79), ranging from 714 g C m?2 in the youngest reconstruction (age 4) to 939 g C m?2 in the oldest prairie (age 12). Soil temperature was a strong predictor of intra-seasonal Rs among prairies (R2 = 0.78–0.87) but mean growing season soil temperature and moisture did not relate to total Rs. The increase in Rs with age was positively correlated with root biomass (r = 0.80) and ANPP (r = 0.87) but not with root ingrowth. Our findings suggest that growing season Rs increases with tallgrass prairie age, root biomass, and ANPP during young grassland development.  相似文献   

10.
Livestock grazing and treading is strongly linked to a decrease in freshwater quality and promotes eutrophication. A two-year field trial was carried out to investigate the influence cattle, sheep and deer have on soil physical quality and the loss of phosphorus (P) and suspended sediment (SS) in surface runoff. Surface runoff plots (4 m long by 1 m wide) were installed within areas designated as stock or ungrazed (control). Surface runoff was collected and analysed for concentrations and loads of P fractions (dissolved reactive P-DRP, dissolved unreactive P-DUP, total dissolved P-TDP, particulate P-PP and total P-TP) and SS. Grazed at equivalent stocking density, soil physical samples (macroporosity, bulk density, and saturated hydraulic conductivity Ksat) were taken after each grazing event (n = 11). Soil physical data indicated differences between cattle, sheep and deer with cattle having greater negative effects. However, these differences had no impact on P and SS losses between stock types in surface runoff. Significant relationships showed that an increase in macroporosity, Ksat, and time (days) since grazing decreased concentrations and loads of P and SS losses. A separate rainfall simulation study also revealed that an increase in simulated cattle treading intensity increased the volume of surface runoff and SS losses. Most surface runoff (> 90%) occurred in winter when soil moisture was at or above field capacity. A seasonal effect was observed and showed that although the greatest P loads occurred in winter, the greatest P concentrations occurred in summer months, under infiltration-excess conditions. These summer losses could pose a risk to receiving waterways because increased light and warmth may induce an algal response compared to winter. While there is limited scope to manage for infiltration-excess surface runoff losses from pasture, with most runoff occurring in winter, these findings reinforce the use of mitigation strategies such as restricted or nil grazing in winter when soil moisture has reached field capacity to minimise P and SS loss to surface water, regardless of stock type.  相似文献   

11.
Proximity and connections to surface waters may play significant roles in determining impacts of manure spills. As occurred in many U.S. states, Minnesota adopted in 2000 more stringent regulations on Concentrated Animal Feeding Operations (CAFOs) including restrictions on siting new facilities near surface waters. The objectives of this study were to determine whether CAFO proximity to surface waters decreased following the siting restrictions and to evaluate implications of siting restrictions. Permit dates, locations, and distances to nearest surface water bodies for 111 west central Minnesota CAFOs were determined based on satellite imagery, historical records, and correspondence with regulatory officials. Average distance between surface waters and facilities permitted after 2000 was greater than for facilities permitted before 2000. The increase in average distance between CAFOs and public surface waters was significant for open water (1790 m, p = 0.03), but not for streams (280 m, p = 0.47). Decreased CAFO proximity to surface waters should benefit water quality, but after 2000 facilities continued to be permitted close to hydraulic connections not covered by the siting restriction. Comprehensive manure spill tracking and long term targeted water quality monitoring are needed to evaluate effectiveness of siting restrictions and other strategies for protecting surface waters from manure spills.  相似文献   

12.
This paper describes the characteristics and the cutting parameters performance of spindle speeds (n, rpm) and feed-rates (f, mm/s) during three interval ranges of machining times (t, minutes) with respect to the surface roughness and burr formation, by using a miniaturized micro-milling machine. Flat end-mill tools that have two-flutes, made of solid carbide with Mega-T coated, with 0.2 mm in diameter were used to cut Aluminum Alloy AA1100. The causal relationship among spindle speeds, feed-rates, and machining times toward the surface roughness was analyzed using a statistical method ANOVA. It is found that the feed-rate (f) and machining time (t) contribute significantly to the surface roughness. Lower feed-rate would produce better surface roughness. However, when machining time is transformed into total cut length, it is known that a higher feed-rate, that consequently giving more productive machining since produce more cut length, would not degrade surface quality and tool life significantly. Burr occurrence on machined work pieces was analyzed using SEM. The average sizes of top burr for each cutting parameter selection were analyzed to find the relation between the cutting parameters and burr formation. In this research, bottom burr was found. It is formed in a longer machining time compare the formation of top burr, entrance burr and exit burr. Burr formation is significantly affected by the tool condition, which is degrading during the machining process. This knowledge of appropriate cutting parameter selection and actual tool condition would be an important consideration when planning a micro-milling process to produce a product with minimum burr.  相似文献   

13.
The combined ecological toxicity of TiO2 nanoparticles (nano-TiO2) and heavy metals has been paid more attention. As the common pollutants in water environment, surfactants could affect the properties of nanoparticles and heavy metals, and thus further influence the combined toxicity of nano-TiO2 and heavy metals. In this study, the effects of sodium dodecyl benzene sulfonate (SDBS) and Tween 80 on the single and combined toxicities of Cd2 + and nano-TiO2 to Escherichia coli (E. coli) were examined, and the underlying influence mechanism was further discussed. The results showed both SDBS and Tween 80 enhanced the toxicity of Cd2 + to E. coli in varying degrees. The reaction of SDBS and Cd2 + could increase the outer membrane permeability and the bioavailability of Cd, while Tween 80 itself could enhance the outer membrane permeability. The combined toxicity of nano-TiO2 and Cd2 + to E. coli in absence of surfactant was antagonistic because of the adsorption of Cd2 + to nano-TiO2 particles. However, in the presence of SDBS, both SDBS and nano-TiO2 influenced the toxicity of Cd2 +, and also SDBS could adsorb to nano-TiO2 by binding to Cd2 +. The combined toxicity was reduced at Cd2 + lower than 4 mg/L and enhanced at Cd2 + higher than 4 mg/L under multiple interactions. Tween 80 enhanced the combined toxicity of nano-TiO2 and Cd2 + by increasing the outer membrane permeability. Our study firstly elucidated the effects of surfactants on the combined toxicity of nano-TiO2 and Cd2 + to bacteria, and the underlying influencing mechanism was proposed.  相似文献   

14.
Tillage practices affect the fate of fertilizer nitrogen (N) through influencing transformations of N, but few studies have examined N2O and NH3 emissions, and N leaching from different rice tillage systems. Thus the objective of this study was to assess N2O emission, NH3 volatilization and N leaching from direct seeded rice in conventional tillage (CT) and no-tillage (NT) production systems in the subtropical region of China during the 2008 and 2009 rice growing seasons. Treatments were established following a split-plot design of a randomized complete block with tillage practices as the main plot and N fertilizer level as the sub-plot treatment, and there were four treatments: NT + no fertilizer (NT0), CT + no fertilizer (CT0), NT + compound fertilizer (NTC) and CT + compound fertilizer (CTC), respectively. Results showed that N fertilization significantly increased (p < 0.01) N2O emissions, NH3 volatilization and N leaching from rice fields in both years. In general, there was no significant difference in N2O emissions and NH3 volatilization between NT0 and CT0 in both years, while NTC had significantly higher (p < 0.05) N2O emissions and NH3 volatilization compared to CTC. Over the two rice growing seasons, NTC showed 32% and 47% higher N2O emissions, and 29% and 52% higher NH3 losses than CTC. Higher (p < 0.05) N2O emissions from NTC than CTC were presumably due to higher soil organic C and greater denitrification. Total N and NO3? concentrations were higher (p < 0.05) in CTC than NTC, but larger volumes of percolation water in NTC than CTC resulted in no significant difference in leakage of total N and NO3?. Hence, application of N fertilizer in combination with NT appeared to be ineffective in reducing N losses from N fertilizer in paddy fields.  相似文献   

15.
In the United Kingdom, as with other European countries, land-based emissions of NOx and SO2 have fallen significantly over the last few decades. SO2 emissions fell from a peak of 3185 Gg S in 1970 to 344 Gg S in 2005 and are forecast by business-as-usual emissions scenarios to fall to 172 Gg by 2020. NOx emissions were at a maximum of 951 Gg N in 1970 and fell to 378 by 2005 with a further decrease to 243 Gg N forecast by 2020. These large changes in emissions have not been matched by emissions changes for NH3 which decreased from 315 Gg N in 1990 to 259 in 2005 and are forecast to fall to 222 by 2020. The Fine Resolution Atmospheric Multi-pollutant Exchange model (FRAME) has been applied to model the spatial distribution of sulphur and nitrogen deposition over the United Kingdom during a 15-year time period (1990–2005) and compared with measured deposition of sulphate, nitrate and ammonium from the national monitoring network. Wet deposition of nitrogen and sulphur was found to decrease more slowly than the emissions reductions rate. This is attributed to a number of factors including increases in emissions from international shipping and changing rates of atmospheric oxidation. The modelled time series was extended to a 50-year period from 1970 to 2020. The modelled deposition of SOx, NOy and NHx to the UK was found to fall by 87%, 52% and 25% during this period. The percentage area of sensitive habitats in the United Kingdom for which critical loads are exceeded is estimated to fall from 85% in 1970 to 37% in 2020 for acidic deposition and from 73% to 49% for nutrient nitrogen deposition. The significant reduction in land emissions of SO2 and NOx focuses further attention in controlling emissions from international shipping. Future policies to control emissions of ammonia from agriculture will be required to effect further significant reductions in nitrogen deposition.  相似文献   

16.
Long-term manure-borne copper and zinc inputs (18–324 mg Cu m−2 yr−1 and 100–800 mg Zn m−2 yr−1) to grassland soils resulted in their catchment in water concentrations that often exceeded the surface water quality criteria (2 μg Cu l−1 and 5 μg Zn l−1). This paper compares retention and release of Cu and Zn by two types of soil, a mineral soil (MS) and a dark colored soil rich in organic matter (OS). On the basis of dry soil mass, the OS has a higher retention/affinity for Cu and Zn than the MS, but much less Zn accumulated in the MS when compared on an areal basis. This is largely because of the much smaller bulk OS density and larger dissolved metal concentrations in the OS drainage than that for the MS. However, because of the greater water retention capacity of the OS, elevated metal concentrations in the soil solution do not necessarily cause greater loss to water. It is concluded that artificially drained OS can contribute significantly to the observed elevated Cu and Zn concentrations of the river, especially during relatively dry weather conditions when the contribution of water seeping from OS to the total river water discharge becomes increasingly important.  相似文献   

17.
To investigate the effect of air-exposed biocathode(AEB) on the performance of singlechamber microbial fuel cell(SCMFC), wastewater quality, bioelectrochemical characteristics and the electrode biofilms were researched. It was demonstrated that exposing the biocathode to air was beneficial to nitrogen removal and current generation. In Test 1 of 95%AEB, removal rates of ammonia, total nitrogen(TN) and chemical oxygen demand(COD)reached 99.34% ± 0.11%, 99.34% ± 0.10% and 90.79% ± 0.12%, respectively. The nitrogen removal loading rates were 36.38 g N/m~3/day. Meanwhile, current density and power density obtained at 0.7 A/m3 and 104 m W/m~3 respectively. Further experiments on opencircuit(Test 2) and carbon source(Test 3) indicated that this high performance could be attributed to simultaneous biological nitrification/denitrification and aerobic denitrification, as well as bioelectrochemical denitrification. Results of community analysis demonstrated that both microbial community structures on the surface of the cathode and in the liquid of the chamber were different. The percentage of Thauera, identified as denitrifying bacteria, maintained at a high level of over 50% in water, but decreased gradually in the AEB. Moreover, the genus Nitrosomonas, Alishewanella, Arcobacter and Rheinheimera were significantly enriched in the AEB, which might contribute to both enhancement of nitrogen removal and electricity generation.  相似文献   

18.
The application of micro-electrical discharge machining (micro-EDM) in deep-hole drilling is still limited due to the difficulty in flushing of debris and unstable machining. Present study introduces a simplistic analytical model to evaluate the effectiveness of low frequency workpiece vibration during the micro-EDM drilling of deep micro-holes. In addition, experimental investigation has been conducted to validate the model by studying the effects of workpiece vibration on machining performance, surface quality and dimensional accuracy of the micro-holes. The effect of vibration frequency and amplitude for three different settings of aspect ratios has been studied experimentally. Moreover, the vibration experiments have been conducted at different levels of gap voltages and capacitances in order to understand the effect of electrical parameters and effectiveness of low-frequency workpiece-vibration at different levels of discharge energies. It has been shown analytically that the effectiveness of low frequency workpiece vibration during micro-EDM drilling can be evaluated by a parameter ‘Kv’ (ratio of maximum acceleration of the vibrating plate in gravitational direction to gravitational acceleration ‘g’), which can be determined from the vibration frequency, amplitude and phase angle of the vibrating workpiece. The theoretical model reveals that for Kv > 1, the position of debris particles will be above the workpiece; thus can be flushed away from machined zone effectively. The experimental reasons for improved micro-EDM drilling performance at the setting of Kv > 1 are found to be the increased effective discharge ratio, reduced short-circuits and improved dielectric flushing. The experimental results also reveal that the low frequency vibration is more effective at the low discharge energy level, thus making it more suitable for micro-EDM. Considering the effect on both the machining characteristics and micro-hole accuracy parameters, vibration frequency of 750 Hz and amplitude of 1.5 μm was found to provide improved performance for the developed vibration device.  相似文献   

19.
20.
The purpose of this study was to develop a pilot scale tubular photo bioreactor (80 L) for photo fermentative hydrogen production by photosynthetic purple-non-sulfur bacterium, Rhodobacter capsulatus, operating in outdoor conditions, using acetate as the carbon source. The reactor was operated continuously in fed-batch mode for 30 days throughout December 2008 in Ankara. It was placed in a greenhouse in order to keep the temperature above freezing levels. It was found that R. capsulatus had a rapid growth with a specific growth rate of 0.025 h?1 in the exponential phase. The growth was defined with modified logistic model for long term duration. The hydrogen production and feeding started in the late exponential phase. Evolved gas contained 99% hydrogen and 1% carbon dioxide by volume. The average molar productivity calculated during daylight hour was 0.31 mol H2/(m3 h) with regard to the total reactor volume and 0.112 mol H2/(m2·day) with regard to the total illuminated surface area. It was proven that even at low light intensities and low temperatures, the acetic acid which was fed to the system can be utilized for biosynthesis, growth and hydrogen production. The overall hydrogen yield was 0.6 mole H2 per mole of acetic acid fed. This study showed that photofermentation in a pilot scale tubular photo bioreactor can produce hydrogen, even in winter conditions.  相似文献   

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