硝基苯气相氟代脱硝反应热安全性的理论研究

为研究硝基苯气相氟代脱硝反应的热安全性,采用Gaussian98软件,运用密度泛函理论(DFT)B3LYP,在6-31G(D)基组水平上,全优化计算气相条件下氟离子对硝基苯进攻的氟代脱硝反应的微观机理,得到反应路径并通过IRC验证,并对反应过程中反应物,各中间体、过渡态、产物进行分子几何构型优化,标准热力学函数计算。理论计算研究表明:该反应属于SN2亲核取代反应;反应能垒较低,反应所需能量可以从过程R→IM1和TS3→P所释放的能量(279.06 kJ/mol,143.34 kJ/mol)中获得;与席曼反应相比较,该反应速率下降3个数量级,热安全性更高,符合化工工程设计的本质安全化要求,具有广阔的应用前景。     

氯化钠和二氧化硅对过硫酸铵热稳定性的影响

采用绝热加速量热仪（ARC）对分析纯过硫酸铵、含10%氯化钠杂质的过硫酸铵以及含10%二氧化硅杂质的过硫酸铵进行热分析实验,得到了实验过程中温度、温升速率和压力等数据,计算了3组样品的反应动力学参数,引入热惰性因子对实验数据进行修正,得到了3组样品在严格绝热条件下的热危险性参数,分析了3组样品的反应过程和热危险性。通过Semenov理论计算了3组样品的自加速分解温度（SADT）。结果表明,过硫酸铵加入氯化钠或二氧化硅杂质后,热危险性增大,自加速分解温度降低,更容易发生反应且反应更剧烈。     

一种化学物质的热危险性研究

以某一化学物质(ANPyO)为例,探讨了化学物质热危险性分析方法和步骤:建议首先从化学结构上对物质进行初步分析,然后根据化学结构进行理论计算预测,最后在前面研究的基础上,选择和确定采用合适的,比如:DSC/TG、ARC等小药量实验方法,研究化学物质的热危险性.对于ANPyO,通过分子结构可知其为多硝基多氨基芳烃,是具有潜在的燃烧、爆炸危险的活性化学物质.理论计算预测其属于高危险性物质.对其进行DSC/TG、ARC实验,得到绝热分解反应的热力学和动力学参数,自加速分解温度( TSADT)为199℃,热分解开始温度为310.0℃,最大反应速度出现在系统温度771.5℃时,自热分解开始到最大反应速度的时间为23.5min.文中研究可为该化学物质生产、使用和储运安全提供参考.     

化学品活性反应危险性表征方法研究

通过对国内外典型活性化学反应事故的研究,在传统和通用的化学反应危险性评价表征方法的基础上,提出使用化学反应的最大功密度表征化学反应热危险性的新方法。该方法将化学反应的热力学参数和动力学参数相结合,全面表征了反应过程的热危险性。采用加速量热仪模拟硝酸铵、过氧化氢,以及多种有机过氧化物的绝热反应放热情况,并运用测得的参数,计算得到其最大功密度,并与传统动力学计算方法得到的结果进行比较。根据对实验和计算结果的分析证明:利用最大功密度的方法评价化学反应的危险性更符合化学反应的实际情况,该方法为化学品安全生产提供可靠的技术支持。     

基于热风险理论对道化学评价中物质系数的研究

随着本质安全研究的深入,道化学评价方法中物质系数MF的计算已不能准确描述反应物本身的热风险大小。在道化学评价方法中引入热风险概念,比较热危险性评价方法和道化学评价方法间相异点;以六甲基磷酰三胺工艺为研究对象,用DSC量热仪对反应物进行分析得出放热速率q、反应波峰峰值、单位质量的反应焓Hr,对采集的工艺参数用热力学理论外推法、基因贡献法得出活化能E、比热容CP并以此求出最大反应失效时间TMRad、绝热温升Qad、物质系数MF值以及工艺单元中物料量。得出最大反应失效时间与物质系数MF间具有相关性,道化学评价方法对因失效反应引发二次反应的热风险评估也适用。     

过氧化苯甲酰合成工艺热危险性分析

采用RC1e反应量热仪对过氧化苯甲酰(BPO)合成工艺危险性进行研究,测试不同Na OH溶液初始浓度(1.96 mol/L、3.93 mol/L、7.14 mol/L)下反应的放热历程,获得BPO合成反应过程中的热危险性参数,并采用PHI-TECⅡ绝热加速量热仪对产物进行热稳定性分析,最后评估该反应热风险。结果表明,Na OH浓度为7.14 mol/L时,反应初期放热速率慢,热累积度大,后期反应剧烈,绝热温升(ΔTad)及热失控时工艺反应达到的最高温度(MTSR)最大。热稳定性试验表明,合成的粗产物BPO初始分解温度、活化能、指前因子、最大放热速率到达时间为24 h时的对应温度(TD24)均低于纯BPO。利用合成粗产物BPO的TD24对反应进行危险度评估,该工艺热危险性等级均为5级,工艺危险性大。     

有机过氧化物的热危险性辨识研究

运用Gaussian 98量子化学程序包中考虑了电子相关性的密度泛函理论(DFT)的B3LYP方法,在6-311+G(3df)水平上根据分子结构与化学键的关系,计算得到了过氧化苯甲酰和过氧化甲乙酮两种有机过氧化物分解反应的反应物、中间物和产物的总能量数据,求出这两种有机过氧化物分解反应的最大反应热,应用CHETAH程序中最大分解热的判断标准预测这两种有机过氧化物的热危险性均为中等。同时使用绝热加速量热技术对这两种有机过氧化物的热危险性进行分析,通过绝热温升、自加速分解温度、单位质量产生的压力等参数可以得出,两种有机过氧化物的热危险性均为中等。这两种方法可以互为验证,用来作为辨识有机过氧化物的热危险性的依据。     

金属离子对双氧水热稳定性的影响研究

为了研究金属离子对双氧水在绝热条件下分解特性的影响,利用泄放尺寸设计装置VSP2模拟双氧水及分别掺杂0.01%质量分数Fe~(2+)、Fe~(3+)、Gu~(2+)的双氧水在绝热条件下的反应失控过程,得到绝热分解过程的热力学和动力学参数,依此推算出该4种试样25 kg包装下的自加速分解温度SADT,以及绝热条件下到达最大反应速率的时间TMRad。结果表明,Fe~(2+)、Fe~(3+)、Gu~(2+)使双氧水的起始分解温度T0、SADT、TMRad均降低,提高了双氧水的热危险性。在Fe~(3+)的作用下,双氧水在常温下就发生缓慢分解,发生失控的可能性最大;掺杂了Gu~(2+)的双氧水分解反应最剧烈,热失控严重度最高。     

无机酸对硝酸铵热稳定性影响的研究

为了研究硫酸、盐酸两种无机酸对含能材料硝酸铵热稳定性的影响,使用绝热加速量热仪ARC和微量量热仪C80,对纯硝酸铵及硝酸铵和硫酸、盐酸的混合物进行了热分析实验并研究各种样品在恒温以及升温条件下的吸、放热特性。根据化学反应动力学和热力学理论,确定了硝酸铵及其与无机酸的混合物发生放热分解反应的反应动力学参数和热力学参数。基于Semenov热爆炸模型,计算并比较了各样品标准包装的自加速分解反应温度。     

自反应性化学物质热危险性综合评估

自反应性化学物质热危险性评估的关键在于表征参数的选择和量化,单一的评估参数往往仅表征其热危险性的某一方面。综合考虑自反应性物质发生热分解反应的难易程度及其造成后果的严重程度两个方面,分别选取放热反应初始温度(To)和反应热(-ΔH)作为相应的表征参数,通过半正态分布函数对这两个指标进行标准化处理。在此基础上根据风险的定义提出了一种新的自反应性化学物质的热危险性综合评估指数(THI指数),并建立相应的热危险性分级标准,对自反应性化学物质的热危险性进行综合评估与分级。结果表明,建立的THI指数所确定的热危险性分级结果与基于活化能和最大绝热温度的RHI指数的反应危险性等级基本一致,该指数能够对自反应性化学物质的热危险性进行定量评估。     

Kinetic mechanism and effects of molecular structure on thermal hazards of azo compounds

In this paper, the kinetic mechanism of AIBN, AMBN, and ABVN was proposed, and the effect of molecular structure on their thermal hazards based on the kinetic mechanism was investigated. Calculated by non-isothermal DSC datum, the kinetic mechanism of AIBN, AMBN, and ABVN is revealed by the linear relationship between the integrated form of mechanical function and reaction time. The results indicate that the thermal decomposition process is controlled by the Johnson-Mehl-Avrami equation. Based on the determination of kinetic mechanism function, the reaction rate constants at various heating rates are directly calculated, and the intercept of the best fitting straight line of reaction rate constants with heating rate is approximately equal to the reaction rate constant under isothermal conditions. Besides, theoretical values obtained by multiplying kinetic mechanism function by reaction rate are well consistent with the experimental values, suggesting that the kinetic mechanism obtained is credible. Bond Dissociation Energies (BDE) calculated by quantum chemical equations are employed to evaluate the thermodynamics stability of AIBN, AMBN, and ABVN. Depending on similar molecular structures, the influence of differentiated group structure on the thermodynamic stability represented by BDE and heat release and the kinetic stability characterized by reaction rate constant were revealed. Finally, the results demonstrate that the thermal hazard increases as the volume of substituent group and molecular weight.     

基于Gaussian的甲烷爆炸微观反应计算分析*

为从微观热力学及动力学角度更深入了解甲烷爆炸微观反应机理,应用Gaussian软件DFT理论,B3LYP-D3(BJ)/6-31+G*水平对利用敏感性分析方法得出的甲烷爆炸反应简化机理中各驻点进行结构优化与频率计算,在M06-2X/def2-tzvpp水平上计算单电能,得到反应物、中间体、过渡态、产物的稳定构型及其参数、热力学数据,并计算得到各反应的焓变、吉布斯自由能变及自由能垒。研究结果表明:甲烷爆炸微观反应机理中基元反应1,9无过渡态,其他反应存在过渡态;基元反应1,4等为反应体系提供热量,保证甲烷氧化反应不断进行,反应1放热最多,焓变为-433.7 kJ·mol-1;关键自由基OH·的生成是反应3 O2+H·→OH·+O·与反应4 O·+H2→OH·+H·相互协同与促进的结果;反应3 O2+H·→OH·+O·为该甲烷爆炸机理的决速步,自由能垒为312.4 kJ·mol-1。研究结论可为深入研究甲烷爆炸微观反应机理和化学抑爆机理提供借鉴。     

Evaluation of thermal hazard characteristics of four low temperature reactive azo compounds under isothermal conditions

The polymerization reaction can lower the threshold of the required energy by the initiator to improve the efficiency of the overall process reaction. Emerging polymerization initiators are also a major focus of process improvement and technological progress. Azo compounds (azos), which used in dyeing applications, are subsequently used in polymerization reactions due to their highly exothermic reaction characteristics. Although higher heat release can promote polymerization and modify the product, heat generation may also cause process hazards.These thermal hazard parameters were studied by selecting dimethyl 2,2′-azobis(2,4-dimethylvaleronitrile) (ABVN), 2,2′-azobis(2-methyl propionate) (AIBME), 2,2′-azobis(2-methylpropionamide) dihydrochloride (AIBA), and 2,2′-azobis(isobutyronitrile) (AIBN), which are common azo initiators at present. Thermal hazards are closely related to the reaction kinetics of the substance itself. The form of the reaction, the apparent activation energy and the thermodynamic parameters of the exothermic mode were also obtained.Kinetic analysis of the actual process using the experimental data of the isothermal calorimetry model is rarely used in the evaluation of related thermal hazard characteristics. The simulation results revealed the kinetic azo models and were further applied to calculate the runaway situations of azo under specific boundary conditions.     

氧化还原体系低温引发丙烯酸酯乳液聚合安全风险研究

以甲基丙烯酸甲酯、丙烯酸酯乙酯、丙烯酸酯丁酯为反应单体,十二烷基苯磺酸钠为乳化剂,过硫酸铵为氧化剂,亚硫酸氢钠为还原剂,在低温下进行乳液聚合。主要研究了反应单体的热稳定性及反应过程中的相关热力学参数,最后按照规定对该聚合体系进行了安全风险研究。研究结果表明,丙烯酸酯混合单体无热分解放热风险,丙烯酸酯乳液体系的绝热温升(△Tad)为49.6℃,失控体系能达到的最高温度(MTSR)为91.9℃,该体系的最终反应工艺危险度评估为1级,聚合工艺热风险低。     

Comparison of criteria for prediction of runaway reactions in the sulphuric acid catalyzed esterification of acetic anhydride and methanol

Loss of temperature control is one of the major reasons that can lead to runaway reaction. This occurrence is commonly named thermal runway. The aim of this paper is the application of thermal runaway criteria in order to predict the onset of runaway phenomena and define the range of stability related to operating conditions in the reactor, with specific reference to the esterification of acetic anhydride and methanol catalysed by sulphuric acid tested in isoperibolic conditions. The isoperibolic calorimeter has also been used to obtain thermodynamic, kinetic and physical chemistry data necessary to develop a model for the reaction. Some runaway criteria applied in this work require a model for the process, so a model for the analyzed system been developed.Because of the modest reaction enthalpy and low activation energy this reacting system provide a severe test to the runaway criteria.In this work, various runaway criteria have been applied to the experimental and simulated data and the results obtained have been compared.     

二氧化碳与水预处理煤样对甲烷吸附热效应特性的实验研究

研究煤体吸附甲烷的热效应对于深入揭示煤层气在煤表面的吸附机理有重要意义。通过C80微量量热仪测试了无烟煤、焦煤、褐煤在二氧化碳与水预处理前后的甲烷吸附热力学参数，得到甲烷的等温吸附曲线和吸附热曲线，并建立了甲烷吸附量—吸附热定量模型，从能量角度解释了煤样预处理前后对甲烷的吸附特性。研究结果表明:经二氧化碳与水预处理后，煤样对甲烷的吸附量以及吸附过程产生的微量吸附热均有所增加，且预处理对煤体造成的影响主要体现在能增大其表面孔隙结构。     

Prediction of thermal hazards of chemical reactions

A large number of products of the chemical industry are produced using potentially hazardous reactions. The experimental investigation of the hazards of all reactions involved in production processes would be very expensive. The primary reactions—desired reactions which are part of the process—and the secondary reactions—undesired successive or side reactions—should both be considered. In this paper the methods of prediction of thermodynamic and kinetic properties of reactions are discussed.Thermodynamic data are of eminent practical importance because low heats of reaction may indicate that no further experimental investigations are necessary. For primary reactions, e.g. polymerization, diazotization and hydrogenation reactions, reaction enthalpies have been obtained by experimental methods. Typical data can be found in the public literature for the different reaction classes. When compared with theoretical thermodynamic data estimated by the chetah computer program, the agreement is satisfactory. chetah implements Benson's second-order group contribution technique (Benson, 1976).For secondary reactions, especially exothermic decomposition reactions, typical heats of reaction—mostly measured by DSC—have been associated with functional groups. Decompositions and other undesired exothermic reactions that proceed from the same functional group, e.g. a nitro group, have about the same heat of reaction.For the estimation using the chetah program, decomposition reactions have to be assumed which are typical for the functional group. The reaction yielding the maximum exothermic reaction energy was selected. The comparison of experimental heats of reaction with estimated data shows satisfactory agreement.In principle it is also possible to predict kinetic data of secondary reactions, but sufficient experimental data are missing.     

热效应对焦煤甲烷解吸迟滞特征的影响研究*

为揭示煤中甲烷气体的储运机制，选取井下煤样研究不同温度条件下甲烷气体的等温吸附解吸实验。基于Langmuir模型、等量吸附热计算模型和解吸迟滞系数对实验数据进行分析，研究煤中甲烷气体解吸迟滞现象的热力学特征。结果表明:随温度升高，Langmuir模型得到的吸附常数均呈下降趋势；甲烷解吸迟滞现象明显，迟滞程度随温度升高缓慢下降；受解吸迟滞效应影响，相邻温度区间内吸附曲线的等量吸附热较为相近，不同温度区间内解吸曲线的等量吸附热高于吸附曲线，差异显著；解吸迟滞现象影响煤层甲烷含量预测的准确性，并且解吸曲线的热力学特征规律性较差。     

Reaction mechanism and process safety assessment of acid-catalyzed synthesis of tert-butyl peracetate

Esterification during the synthesis of tert-butyl peracetate (TBPA) is highly exothermic. Since peroxides (tert-butyl hydroperoxide TBHP and TBPA) are intrinsically thermosensitive, this synthesis process is potentially dangerous. In this work, the exothermic process and mechanism of TBPA synthesis using acetic anhydride (Ac₂O) and TBHP under the catalysis of sulphuric acid (H₂SO₄) were clarified by calorimetry, infrared spectroscopy, and high-performance liquid chromatography. To substantially alleviate the thermal risk of the reaction, and to feasibly select appropriate synthesis conditions for ensuring the process safety of the synthesized products, several sets of isothermal and isoperibol experiments were performed using calorimetry. The intermediates formed and concentration changes during the reaction were monitored using in-situ Fourier-transform infrared spectroscopy. Differential scanning calorimetry and adiabatic calorimetry were used to assess the thermal hazard of the materials during the synthesis process. The reaction mechanism was verified using density functional theory calculations. The results revealed that a controlled increase in exothermicity could be achieved by adding aqueous TBHP to Ac₂O in semi-batch experiments in isothermal mode, and accordingly, the highest yield was 95.71%. Experiments combined with theoretical calculations revealed that the primary exothermic event was the TBPA formation reaction, and the removal of a large amount of water from TBHP prior to this is favourable for the reaction. The criticality classes of this reaction were of Grade 2.