Utilization of Porous Carbons Derived from Coconut Shell and Wood in Natural Rubber

The porous carbons derived from cellulose are renewable and environmentally friendly. Coconut shell and wood derived porous carbons were characterized with elemental analysis, ash content, X-ray diffraction, infrared absorbance, particle size, surface area, and pore volume. The results were compared with carbon black. Uniaxial deformation of natural rubber (NR) composites indicate the composites reinforced with the porous carbon from coconut shell have higher tensile moduli at the same elongation ratio than the composites reinforced with wood carbon. 40 % coconut shell composite showed a fivefold increase in tensile modulus compared to NR. Polymer–filler interactions were studied with frequency dependent shear modulus, swelling experiments and dynamic strain sweep experiments. Both linear and non-linear viscoelastic properties indicate the polymer–filler interactions are similar between coconut shell carbon and wood carbon reinforced composites. The swelling experiments, however, showed that the polymer–filler interaction is greater in the composites reinforced with coconut shell instead of wood carbon.     

Rheology of Concentrated Cellulose Solutions in 1-Butyl-3-methylimidazolium Chloride

Rheological behavior of the concentrated cellulose/1-butyl-3-methylimidazolium chloride ([BMIM]Cl) solutions was investigated. As polymeric fluid, solutions of cellulose in [BMIM]Cl display a marked elastic behavior under shear flow. The dependence of the shear viscosity η, and of the dynamic modulus, on concentration, average degree of polymerization (DP) and temperature is discussed. At lower concentrations and degrees of polymerization (DP), cellulose solutions show viscous, inelastic behavior at low frequencies and low shear rate. At higher concentration and DP, cellulose solutions are more elastic at higher frequencies and shear rate. Such solutions also have some usual rheological properties. The dynamic rheological responses revealed that the Cox–Merz rule did not hold for these cellulose solutions at high deformation rate. Plotting storage modulus G′ against loss modulus G″ gave almost a master curve which is independent of temperature and concentration, with the slope of about 1.651 for 10 wt% cellulose solutions. This value indicates the existence of microheterogeneity in the solution system.     

Rheological, Mechanical and Thermal Behaviour of Wood Polymer Composites Based on Recycled Polypropylene

The aim of this paper was to investigate the effect of recycled polypropylene (PP) on the rheological, mechanical and thermal properties of wood flour polypropylene composites. Beforehand, the influence of wood flour treated with a coupling agent on the rheological behaviour had been looked at. By analysing moduli and viscosity curves and studying the thermal and mechanical properties of samples with 10% filler it was possible to see that the recycled PP that was added change in either its physical properties or its rheology. In the other wood plastic composites (WPC) studied, slight changes in the rheology behaviour were observed. However, the same processing parameters may be used with and without recycled PP. Recycled PP is appropriate for these kinds of composites to maintain the optimal rheological properties that make it easier to process the material by extrusion. Furthermore, it is also possible to maintain the thermal and mechanical properties in comparison with the behaviour of virgin PP/wood flour composites.     

Improving the Rheological and Mechanical Properties of Recycled PET Modified by Macromolecular Chain Extenders Synthesized by Controlled Radical Polymerization

In this work, a series of reactive copolymers of glycidyl methacrylate (G), styrene (S) and acrylonitrile (AN), were synthesized through reversible addition-fragmentation chain transfer polymerization and evaluated as macromolecular chain extenders in reactive extrusion of recycled poly(ethylene terephthalate) (rPET). The results obtained indicate that the addition of the reactive copolymers as chain extenders modifies the chain conformation in rPET causing low crystallization rate and low crystallinity. The physical and rheological properties (melt flow and intrinsic viscosity) of chain-extended rPET improved, rendering better processability. rPET modified with polymeric chain extenders shows improved rheological properties (complex viscosity, storage and loss modulus) and also displays higher elongation at break and impact properties as the GMA content in the chain extenders increase.     

Thermal Stabilization of Recycled PET Through Chain Extension and Blending with PBT

This study investigates the effect of using a multifunctional epoxide chain extender (Joncryl^® ADR 4468) on the thermal stabilization and rheological properties of recycled polyethylene terephthalate (R-PET) and its blends with polybutylene terephthalate (PBT). The R-PET samples were prepared without and with chain extender (CE) contents of 0.4 wt% and 0.8 wt%. R-PET/PBT blends with weight ratios of 75w/25w, 50w/50w and 25w/75w were also prepared without and with a given CE content of 0.2 wt%. The thermal stability of the melt blended samples was analyzed through small amplitude oscillatory shear (SAOS) rheological experiments. The structure of the samples was evaluated using a Fourier transform infrared (FTIR) spectrometer. While the dynamic rheological properties of R-PET were improved with the addition of Joncryl and by blending with PBT, during the SAOS rheological experiments, the complex viscosity of R-PET further increased due to the concurrent polycondensation of R-PET and the resumption of Joncryl reaction with R-PET molecules. These reactions during the rheological experiments were further expedited with increasing the testing temperature. On the other hand, in R-PET/PBT blends, the reactivity of Joncryl was more noticeable in blends with higher R-PET contents due to the higher available internal reactive sites of much shorter R-PET molecules. It was observed that the addition of only 0.2 wt% Joncryl to the blends of R-PET/PBT (75w/25w) dramatically improves the thermal stability and dynamic rheological properties of R-PET and most likely its processability.

     

Biodegradable Poly(lactic acid) Blends with Chemically Modified Polyhydroxyoctanoate Through Chain Extension

Poly(lactic acid) (PLA) was blended with chemically modified Polyhydroxyoctanoate (mPHO) using a Haake twin-screw mixer. Due to the melt viscosity disparity between the two components, PHO was reacted with Hexamethylene diisocyanate (HDI) used as a chain extender to produce high molecular weight for improving compatibility and processability with PLA. The number average and weight average molecular weight of the PHO, reacted with 0.55 wt% HDI, were increased 314 and 275%, respectively, compared with those of the unmodified PHO. The blends were characterized for rheological, thermal, and mechanical properties. Infrared spectra confirmed the formation of the urethane linkages in mPHO. The shear viscosity, as a function of shear rate or shear stress, decreased with an increase in mPHO content, indicating that the PLA/mPHO blends show shear-thinning behavior along with the power-law model. DSC thermograms showed that the two components in the blends were found with two crystalline phases and two amorphous phases confirming the coexistence of two immiscible components. Tensile results indicated that tensile strength for blends decreased with increasing mPHO content up to 80%. A decrease in elastic modulus, as well as an increase in elongation at break, was seen as a function of mPHO content. Results of aging tests showed that the mechanical properties of the blends also dropped more at a higher PLA level when compared with those of the unaged samples.     

Rheological study of biodegradable blends of starch and polyvinyl alcohol

The rheological behavior of biodegradable blends of starch and poly(vinyl alcohol) (PVOH) was measured as a function of temperature, shear rate, and moisture content using a capillary rheometer. An excellent correlation was found with a rheological model which was used as a means to characterize the influence of starch/PVOH content as well as a qualification of the viscosity for simulation studies. This model consisted of a power law dependence on shear rate, an Arrhenius dependence on temperature, and an exponential dependence on moisture.Paper presented at the Biodegradable Materials and Packaging Conference, September 22–23, 1993, Natick, Massachusetts.Guest Editor: Dr. Randall Shogren, USDA.     

Processing and Characterization of Recycled Polypropylene and Acrylonitrile Butadiene Rubber Blends

In this paper investigation on thermoplastic elastomers (TPE) and thermoplastic vulcanizates (TPV) derived from waste polypropylene (WPP) of Municipal Solid Waste (MSW) and acrylonitrile-butadiene rubber (NBR) are reported. The WPP was segregated, cleaned, dried and melt processed with NBR at 180 °C in a Brabender Plasticorder at different blend ratios. TPV was prepared by dynamic vulcanization of the TPE with conventional sulfur accelerator curing system. The mechanical properties measured were found to decrease with increase in NBR proportion in the blend; however the dynamic vulcanization of the nitrile rubber phase enhanced the strength properties of the corresponding TPE. The crystallinity of the WPP reduced with increase in NBR ratio. The dynamic modulus decreased with nitrile rubber content in the TPE. Interestingly, the storage modulus of the TPV at higher rubber content enhanced significantly and damping characteristics increased sharply. The rheology studies reveal that the damping of the blend has been reduced with the addition of high storage modulus rubber at melt processing conditions and hence increased viscosity. The amorphous rubber content with higher storage modulus imparts higher viscosity for the polypropylene (PP) matrix at the processing temperature. The SEM study reveals that the dynamic vulcanization of the rubber phase in the blend caused a smoother and finer surface morphology.     

Rheological Studies of Microfibrillar Cellulose Water Dispersions

The rheological behaviour of microfibrillar cellulose (MFC) water dispersions has been investigated. For the first time a detailed study of shear dependent viscosity at low and high shear rate is presented. A peculiar time dependent behaviour measured in the area between 0 and 1000 s⁻¹ was identified. The study shows a hysteresis loop in the shear rate–viscosity relationship at low shear rate. Additional time dependent shear rate measurements were performed, and a hypothesis for a mechanism of interaction and formation of a fibrils network was suggested. Higher temperature caused lower viscosity values, and this difference was increased at higher shear rate values. Oscillatory measurements showed how the closeness of the fibrils helps network creations. Data obtained from high shear measurements showed that 1% MFC water dispersions had a dilatant behaviour at ultra high shear rates with values increasing from 120 to 300 Pa s in the area between 180,000 and 330,000 s⁻¹ .     

Poly(3-Hydroxybutyrate-co-3-Hydroxyvalerate)/Polylactide Blends: Thermal Stability,Flammability and Thermo-Mechanical Behavior

Blends of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) and polylactide (PLA) with different PHBV/PLA weight ratios (100/0, 75/25, 50/50, 25/75, 0/100) were prepared by melt compounding. Their mutual contributions in terms of thermal stability, flammability resistance, mechanical properties and rheological behavior were investigated. The study showed that the increase in PLA content in PHBV/PLA blends leads to enhanced properties. Consequently, thermal stability and flammability resistance were improved. Further, the rheological measurements indicated an increase in storage modulus and loss modulus of PHBV matrix by addition of PLA.     

Effects of Sodium Bisulfite on the Physicochemical and Adhesion Properties of Canola Protein Fractions

This study focused on investigating the potential of using canola protein fractions as bio-degradable wood adhesives. Native and sodium bisulfite (NaHSO₃)-modified canola protein fractions isolated successively at different pH values (7.0, 5.5, and 3.5) was used as adhesives. Wood specimens were assembled with adhesives at a pressure of 2?MPa at 150, 170, or 190?°C for 10?min. The adhesion performance of adhesives were evaluated by wet, soak, and dry shear strength. Their physicochemical properties: extractability, electrophoresis profiles, thermal, rheological and morphological properties were also characterized. Results showed that canola protein had the highest protein yield and purity at pH 5.5. Electrophoresis profile proved that NaHSO₃ cleaved the disulfide bonds in canola protein. This could induce extra charges (RS-SO₃ ^?) on the protein surface, leading to the reduced apparent viscosity. Thermal analysis implied that the thermal transition temperature of canola protein decreased with modification of NaHSO₃. Canola protein adhesives showed excellent dry and soak shear strength with 100?% wood cohesive failure in all curing temperatures. The wet adhesion strength of native and modified canola protein fraction adhesives at pH 5.5 and pH 3.5 (3.9?C4.1?MPa) was higher than the fractions at pH 7.0. NaHSO₃ had insignificant effects on the adhesion performance of canola protein adhesives but notably improved the handling and flow-ability properties of canola protein adhesives.     

Compositional effects on the dynamic properties of municipal solid waste

Large-scale cyclic simple shear tests were conducted on reconstituted specimens of municipal solid waste (MSW) collected from the Tri-Cities landfill in Fremont, California, USA. The influence of waste composition and compacted unit weight on the shear wave velocity, small-strain shear modulus, and strain-dependent shear modulus reduction and damping ratio curves of MSW was investigated in these tests. Modulus reduction and damping ratio curves were evaluated over a strain range of 0.01-3%. Specimens were reconstituted using 100%, 65%, and 35%, by weight, of the material that passed through a 20mm screen and four different levels of compaction effort. All specimens were consolidated under a normal stress of 75 kPa prior to testing. The test results show a very strong dependence of shear wave velocity and small strain shear modulus on unit weight. Unit weight also had an influence on modulus reduction and damping ratio. Waste composition had a very strong influence on damping and also influenced shear wave velocity, small strain shear modulus, and modulus reduction. The interrelationship between unit weight and waste composition made it difficult to separate out the effects of these parameters.     

Dynamic Mechanical Properties of Soy Protein Filled Elastomers

Dynamic mechanical properties including temperature effect, stress softening, and Payne effect are studied on the elastomer composites filled with soy protein or carbon black. The comparison of protein composite with well-known carbon black composites provides further insight into the protein composites. The elastomers filled with soy protein aggregates give substantial reinforcement effect when compared with the unfilled elastomers. Approximately 400 times increase in shear elastic modulus was observed when 40% by weight of protein is incorporated into the elastomers. The sample films were cast from the particle dispersion of soy protein isolate and carboxylated styrene–butadiene latex. At the higher temperatures, the shear elastic modulus of soy protein-filled composites does not decrease as much as that of the carbon black-filled composites. The behavior of elastic and loss modulus under the oscillatory strain of different magnitude is similar to that of carbon black reinforced styrene–butadiene rubber. However, carbon black composites show a better recovery behavior after eight cycles of dynamic strain. The reduction of shear elastic modulus with dynamic strain (Payne effect) was compared with Kraus model and the fitting parameter related to the aggregate structure of the soy protein. A reasonable agreement between the theoretical model and experiment was obtained, indicating the Payne effect of the protein-related network structure in the elastomers could also be described by the kinetic agglomeration de-agglomeration mechanism.     

Wood Modification Effects on Weathering of HDPE-Based Wood Plastic Composites

The effects of weathering on the constituents of wood and polymer matrix behavior in wood plastic composites (WPCs) were investigated. WPCs were produced from pine, extractives-free pine, and pine holocellulose fibers (60%) together with HDPE (40%). These composites were subjected to xenon-arc accelerated and outside weathering for a total of 1200 h and 120 days, respectively. The color and chemical changes that occurred on the surface of the WPCs were analyzed using a set of analytical techniques. For pine and extractive-free pine filled composites, the results showed that the total color change, lightness, and oxidation increased, while the lignin content decreased. In addition, the weight average molecular weight (Mw) and number average molecular weight (Mn) of extracted HDPE decreased with an increase in exposure time of the composites. However, HDPE crystallinity increased with longer exposure time. Lightness of holocellulose-based WPC changed the least while the change in its HDPE crystallinity was not significant compared to the other composite types. Therefore, holocellulose-based WPC may be preferred for applications where color stability is of high priority.     

Influence of Polyol Plasticizers on the Properties of Polyvinyl Alcohol Films Fabricated by Melt Processing

In this work, high-alcoholysis polyvinyl alcohol (PVA) films were fabricated by melt processing and the plasticizing effect of compound polyol plasticizers on PVA were investigated with X-ray diffraction (XRD), differential scanning calorimetry (DSC), rheological measurements, mechanical tests etc. Hydrogen bonding interactions occurred between PVA and plasticizer. With the increase of plasticizer, the flowability of PVA was improved and reached the maximum value at the plasticizer of 20%. Glass transition temperature (T _g) and melting point (T _m) decreased with the increase of plasticizer content. For the heterogeneous nucleation effect of plasticizer, new polymorph of PVA formed. The viscosity was sensitive to the shear rates. The incorporation of plasticizers into PVA resulted in the increase of elongation at break and impact strength, as well as the decrease of tensile strength.     

Study of Effects of Processing Aids on Properties of Poly(lactic acid)/Soy Protein Blends

In this work, two processing aids, acetyl tri-n-butyl citrate and an alkene bis fatty amide (wax), were investigated for their effects on rheological properties, morphology, thermal transition temperatures, and mechanical properties of the poly(lactic acid) (PLA)/soy protein concentrate blends. Acetyl tri-n-butyl citrate and alkene bis fatty amide played different roles in improving the processability of the blends, with the former functioning as a plasticizer for PLA and the latter as an internal/external lubricant. The amide wax was more effective in reducing blend melt viscosity through its dual functions of internal and external lubrication. Acetyl tri-n-butyl citrate displayed a stronger effect in facilitating PLA nucleation than the amide wax. Both processing aids decreased tensile strength and modulus of the blends and increased break strain and impact strength.     

Physical Morphology and Quantitative Characterization of Chemical Changes of Weathered PVC/Pine Composites

This study investigated weathering effects on polyvinyl chloride (PVC) based wood plastic composites (WPC), with a focus on the color and structure that is attributed to the material composition. It is directed towards quantifying the main chemical modifications, such as carbonyl and vinyl groups which are formed during weathering. These composites were subjected to three weathering regimes: exterior, accelerated xenon-arc, and accelerated UVA. The change in color was monitored using colorimetry. Fourier transform infrared spectroscopy was used to identify and quantify the chemical modifications (carbonyl formation and vinyl propagation) due to weathering. Additionally, scanning electron microscopy was employed to observe the physical morphological changes that occurred. The results showed that exterior and accelerated xenon-arc and UVA weathering regimes increased the degree of lightness, total color change, carbonyl concentration, and wood loss on the surfaces of the weathered composites. The increased carbonyl concentration during weathering implied that degradation had occurred by oxidation process. Also, oxidation and lignin (from the wood) degradation influenced the color (lightness) of PVC based WPC upon weathering.     

Effect of Starch Granule Size on Viscosity of Starch-Filled Poly(hydroxy ester ether) Composites

The effect of starch granule size on the viscosity of starch-filled poly(hydroxy ester ether) (PHEE) composites was characterized using size-fractionated potato starch, as well as unfractionated starches (rice, corn, wheat, and potato). Potato starch was separated using an air classifier into four particle size fractions: <18 m, 18-24 m, 24-30 m, and >30 m. The starch was dried to a moisture content of 0.5% to minimize moisture effects on composite rheology. PHEE and potato starch were extruded with starch volume fractions of 0.46 and 0.66. Stress relaxation, frequency and strain sweep, and temperature-dependence measurements were carried out. Although small variations in viscosity were seen with the different potato starch fractions, differences were not significant at a volume fraction of 0.46. Viscosity differences between the different particle size fractions were more pronounced at a volume fraction of 0.66. The temperature dependence could be described by an Arrhenius relation, with an apparent activation energy of 84 kJ/mole. At a volume fraction of 0.46, the starch/PHEE viscosities increased in the order potato starch < wheat starch corn starch < rice starch.     

Poly(lactic acid)-Based Composites Containing Natural Fillers: Thermal,Mechanical and Barrier Properties

Natural filler/poly(lactic acid)-Based composites have been prepared by melt blending in order to investigate the resulting thermal, mechanical, and oxygen permeability properties. To this aim, several wastes or by-products (namely, cellulose fibers, wood sawdust, hazelnut shells, flax fibers, corn cob and starch) have been used, ranging from 10 to 30 wt%. The presence of these fillers is responsible of a slight reduction of the polymer degradation temperature in nitrogen as well as of a significant increase of the storage modulus as a function of the filler content. The experimental data obtained by dynamic mechanical analysis have been mathematically fitted, employing three micromechanical models (namely, Voigt, Reuss and Halpin–Tsai). Furthermore, the presence of cellulose or starch has turned out to significantly reduce the polymer oxygen permeability. Finally, in order to fully assess the feasibility of such materials, an economic analysis has been carried out and discussed.