Thermoplastic vulcanizates from post consumer computer plastics/nitrile rubber blends by dynamic vulcanization

Due to depletion of natural resources and increasing greenhouse emissions, new technologies for the transformation of waste polymers into valuable materials represent one of our greatest current needs. Acrylonitrile–butadiene–styrene terpolymer (ABS) is one of the most widely used engineering plastics and is used as outer casing for electronic equipment. Nitrile rubber (NBR) is used in many applications that demand oil resistance. In an attempt to explore whether these materials can be successfully recycled, we prepared blends of scrap computer plastics (SCP) based on ABS with NBR and waste NBR powder (w-NBR), and investigated their mechanical properties and recyclability. Specifically, we assessed the effect of dynamic vulcanization and replacement of virgin NBR with w-NBR on the properties of 60/40, 70/30, and 80/20 NBR/SCP blends. These blends exhibited thermoplastic elastomeric behavior. The thermoplastic elastomeric blends showed excellent swelling resistance to standard lubricant oil (namely, IRM 903 oil).     

Rheological Investigation of Wood-Polypropylene Composites in Rotational Plate Rheometer

In this research work, the rheological properties of Wood-Plastic Composites (WPC) with some selected compositions are investigated. WPC is being recognized as a green composite that, in the past 20?years, has emerged to a commercial product. A study on rheological properties of these materials can give insight into the proper selection of composition and processing condition. Two grades of polypropylene (PP) with two different melt flow indexes (MFI) were selected to prepare WPCs with three different wood contents (50, 60 and 70?% wt.). Four types of rheological experiments were performed utilizing a rotational plate rheometer: (1) strain sweep, (2) frequency sweep, (3) temperature sweep and (4) steady shear rate sweep. The independent variables were chosen as wood content, MFI of polymer (two types), melt temperature, frequency or shear rate, the gap between the plates, and strain percentage. The strain sweep tests specified the linear and non-linear viscoelastic zones of each experiment. The results of frequency sweep experiments indicated that increasing the wood content and frequency and also decreasing the strain percentage and the gap distance, lead to an increase in the storage modulus. Regarding the loss modulus, wood percentage and the gap distance presented positive effects and strain percentage showed a negative effect. The behavior of complex viscosity was almost similar to that of the storage modulus but increasing the frequency caused a decrease in the complex viscosity. In case of temperature sweep experiments, it was observed that the rheological properties exhibit a rapid change near to a temperature of 160?°C. The results also showed that beyond this point, increasing the wood content and also MFI of polypropylene caused an increase in the storage modulus. The results of steady shear rate sweep experiments specified that increasing wood content and also decreasing the MFI of PP, the gap distance and shear rate lead to an increase in both viscosity and shear stress.     

Radiation Effects on Blends of Poly(ε-Caprolactone) and Diatomites

Poly(-caprolactone) (PCL) was blended with diatomaceous earth (diatomite) and irradiated with -rays to introduce cross-linking between PCL molecules or both components. The unwashed diatomite containing a little of a volatile component showed high efficiency of introduction of cross-linking, whereas that with no volatile component showed low efficiency of introduction of cross-linking. Elongational viscosity, melt viscosity, and modulus of PCL/diatomite blend irradiated at various doses were significantly improved. Enzymatic degradation of the PCL/diatomite blend became faster than that of the PCL, though that of the blend irradiated became slower.     

Thermal,Rheological, Mechanical and Morphological Behavior of High Density Polyethylene and Carboxymethyl Cellulose Blend

In this study water soluble sodium carboxymethyl cellulose (CMC) was blended with high density polyethylene (HDPE) by peroxide-initiated melt compounding technique. The compatibility of the blended polymers were carried out by silane crosslinking agent. A series of blends were prepared by varying the CMC contents up to a maximum of 50 phr. The physical properties of non-crosslinked and crosslinked blends were investigated in detail. FTIR analysis of crosslinked blend confirmed the presence of Si–O–Si and Si–O–C absorption peaks at 1050 and 1159 cm^?1. Thermal stability of crosslinked blends improved as compared to its non-crosslinked congener. Rheological study of crosslinked blends illustrated high complex viscosity and dynamic shear storage modulus. The tensile strength of virgin polyethylene was 8.1 MPa whereas the maximum tensile strength of 19.6 MPa was observed in crosslinked blend. Similarly lower deformation was observed in crosslinked blends under static load. Scanning electron microscopy of crosslinked formulations also showed strong adhesion between the polymers interface. The compatibility of HDPE and CMC is attributed to both free radical and condensation reactions.     

Utilization of Sunflower Stalk in Manufacture of Thermoplastic Composite

Dimensional stability and mechanical performance of polypropylene thermoplastic composites filled with sunflower stalk (SS) flour at 30, 40, 50, and 60 wt% contents of the SS flour were investigated. The thickness swelling and water absorption of the specimens increased with increasing SS flour content. The modulus in the flexural and tensile improved with increasing SS flour content while the tensile and flexural strengths of the specimens decreased. The use of maleic anhydride polypropylene (3 wt%) had a positive effect on the dimensional stability and mechanical properties of the polypropylene thermoplastic composites filled with SS flour. The melting temperature of polypropylene decreased with increasing content of the SS flour. The degree of crystallinity of filled polypropylene composites between fibre loading of 0–30 % by weight was higher than that of unfilled polypropylene composites. However, further increment in the filler content decreased the degree of crystallinity. The obtained results showed that SS flour could be potentially suitable raw material in the manufacture of polypropylene composites.     

Preparation and Properties of Biodegradable Poly(lactic acid)/Poly(butylene adipate-co-terephthalate) Blend with Epoxy-Functional Styrene Acrylic Copolymer as Reactive Agent

Poly (lactic acid) (PLA) and poly (butylene adipate-co-terephthalate) (PBAT) are biodegradable polyesters and can be blended by twin-screw extrusion. Epoxy-functional styrene acrylic copolymer (ESA) was used as reactive agent for PLA/PBAT blends and the mechanical properties, phase morphology, thermal properties, melt properties, and melt rheological behaviors of the blends were investigated. During thermal extrusion, ESA was mainly a chain extender for the PLA matrix but had no evident reaction with PBAT. The great improvement in the toughness of PLA based blends was achieved by the addition of PBAT of no less than 15 wt% and that of ESA of no more than 0.5 wt%. Although SEM micrographs and the reduced deviation of the terminal slope of G′ and G″ indicated better compatibility and adhesion between the two phases, the blend with ESA was still a two-phase system as indicated in DSC curves. Rheological results reveal that the addition of ESA increased the storage modulus (G′), loss modulus (G″) and complex viscosity of the blend at nearly all frequencies. The melt strength and melt elasticity of the blend are improved by addition of ESA.     

Rheological and Thermal Properties of the PLA Modified by Electron Beam Irradiation in the Presence of Functional Monomer

Polylactic acid (PLA) has been modified by electron beam radiation in the presence of glycidyl methacrylate (GMA) to enhance the melt strength of PLA. The modified PLA was prepared by varying both the amount of GMA and the irradiation dose and was characterized by observing the thermal properties, the melt viscoelastic properties and the gel fraction. For comparison, virgin PLA was also irradiated. All irradiated virgin PLA had a lower complex viscosity and a storage modulus compared to virgin PLA due to irradiation-induced chain scission. However, these properties were remarkably improved due to formation of long chain branching and retarding chain scission if GMA was introduced in this system. The increase in melt viscoelastic property was much dependent on the irradiation dose. At optimum doses of radiation, it showed maximum complex viscosity and storage modulus. The PLA irradiated with 20 kGy in the presence of 3 phr GMA showed a complex viscosity of about 10 times higher and a storage modulus of 100 times higher than those of virgin PLA at 0.1 rad/s. Gel fraction measurement revealed that chain scission and branching was more dominant than crosslinking. The biodegradability of irradiated PLA was slightly decreased by the presence of GMA.     

Improving the Rheological and Mechanical Properties of Recycled PET Modified by Macromolecular Chain Extenders Synthesized by Controlled Radical Polymerization

In this work, a series of reactive copolymers of glycidyl methacrylate (G), styrene (S) and acrylonitrile (AN), were synthesized through reversible addition-fragmentation chain transfer polymerization and evaluated as macromolecular chain extenders in reactive extrusion of recycled poly(ethylene terephthalate) (rPET). The results obtained indicate that the addition of the reactive copolymers as chain extenders modifies the chain conformation in rPET causing low crystallization rate and low crystallinity. The physical and rheological properties (melt flow and intrinsic viscosity) of chain-extended rPET improved, rendering better processability. rPET modified with polymeric chain extenders shows improved rheological properties (complex viscosity, storage and loss modulus) and also displays higher elongation at break and impact properties as the GMA content in the chain extenders increase.     

Rheology,Morphology, Crystallization Behaviors,Mechanical and Thermal Properties of Poly(lactic acid)/Polypropylene/Maleic Anhydride-Grafted Polypropylene Blends

The rheologies, morphologies, crystallization behaviors, mechanical and thermal properties of poly(lactic acid) (PLA)/polypropylene (PP) blends and PLA/PP/maleic anhydride-grafted PP (MAPP) blends were investigated. The results showed that the complex viscosities of PLA/PP blends were between those of neat PLA and neat PP, and MAPP had a thinning effect on those of the blends. PLA/PP blends exhibited the distinct phase separation morphologies due to the limited partial miscibility of the blend components. MAPP slightly improved the miscibility between PLA and PP. Both the cold crystallization of PLA component and melt crystallization of PP component were enhanced, probably because PLA and PP were reciprocal nucleating agents. The tensile strength and flexural modulus decreased, while the tensile strain at break and heat deflection temperature (HDT) increased with the increasing PP content. MAPP had the positive effects on the notched impact strength and HDT of PLA-rich blends and also increased the flexural modulus of the binary blends. The thermal stability of the blend was improved by PP, and the incorporation of MAPP further enhanced the thermal stability.     

Injection-Molded Bioblends from Lignin and Biodegradable Polymers: Processing and Performance Evaluation

This paper investigates the effects of the incorporation of lignin and small quantities of epoxidized natural rubber (ENR) as an impact modifying agent on blends of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) and poly(ε-caprolactone) (PCL). The addition of lignin resulted in a slight improvement of flexural strength and modulus of the ternary blending system. Incorporation of ENR into the blend resulted in an increase in notched Izod impact strength from 40 to 135% depending on the concentration of ENR. The addition of lignin into the blend resulted in an improvement of thermal stability of the ternary blend system. Morphological analysis showed a good dispersion of PHBV phases and lignin within the PCL matrix. Rheological characterization revealed that the presence of lignin resulted in increased storage modulus of the bioblend.     

Films Made by Blending Poly(ε-Caprolactone) with Starch and Flour from Sagu Rhizome Grown at the Venezuelan Amazons

Starch-based composite films have been proposed as food packaging. In this context, the study of non-conventional starch sources (sagu, Canna edulis Kerr) has worldwide special attention, because these materials can impart different properties as carbohydrate polymers. A thorough study of the matrices used (sagu starch and flour) was carried out. In the same way, thermoplastic starch (TPS)/PCL blend and thermoplastic flour (TFS)/PCL blend were obtained by melt mixing followed by compression moulding containing glycerol as plasticizer. In this study, chemical composition of the matrices and their properties were related with the properties of the developed films. Moisture content, water solubility, X-ray diffraction, thermogravimetric analysis and mechanical and microstructural properties were evaluated in the films. Taking into account the results, the sagu flour has great potential as starchy source for food packaging applications. However, concretely the flour had lower compatibility with the PCL compared to the starch/PCL blend.     

Effects of Weathering on Mechanical,Antimicrobial Properties and Biodegradation Process of Silver Loaded TPE Compounds

The incorporation of antimicrobial metals such as silver is an alternative to protect the material against microbial attack. However, loaded polymer can lose its antimicrobial properties after some time of use, and the additive may even leak out into the environment becoming harmful to non-target organisms. This study aims to evaluate the mechanical properties and antimicrobial activity of silver containing thermoplastic elastomer (TPE) samples exposed to weathering and the influence of additive incorporation in material biodegradation in the soil. For this purpose, silver ions (Ag⁺_bentonite, Ag⁺_phosphate) and silver nanoparticles (AgNp_silica) based additives were blended in a formulation of SEBS, polypropylene and mineral oil. The test samples were exposed to natural ageing over nine months, and were then evaluated according to their mechanical properties, antimicrobial activity, and degree of crystallinity and surface characteristics. The biodegradation process before and after natural ageing was evaluated through the generation of carbon dioxide. The results show that the action of natural ageing reduced the mechanical properties of loaded and unloaded TPE, and modified the degree of crystallinity and the chemical characteristic of the TPE surface. The presence or type of additive did not influence material resistance after being exposed to weathering. A decrease in antimicrobial activity in samples after natural ageing was observed. At a variable level and according to the chemical content, generation of carbon dioxide from TPE samples was greater in aged samples than in unexposed ones.     

Effect of Poly(Vinyl Acetate) on Mechanical Properties and Characteristics of Poly(Lactic Acid)/Natural Rubber Blends

Natural rubber grafted with poly(vinyl acetate) copolymer (NR-g-PVAc) was synthesized by emulsion polymerization. Three graft copolymers were prepared with different PVAc contents: 1 % (G1), 5 % (G5) and 12 % (G12). Poly(lactic acid) (PLA) was melt blended with natural rubber (NR) and/or NR-g-PVAc in a twin screw extruder. The blends contained 10–20 wt% rubber. The notched Izod impact strength and tensile properties were determined from the compression molded specimens. The effect of NR mastication on the mechanical properties of the PLA/NR/NR-g-PVAc blend was evaluated. Characterization by DMTA and DSC showed an enhancement in miscibility of the PLA/NR-g-PVAc blend. The temperature of the maximum tan δ of the PLA decreased with increasing PVAc content in the graft copolymer, i.e., from 71 °C (pure PLA) to 63 °C (the blend containing 10 % G12). The increase in miscibility brought about a reduction in the rubber particle diameter. These changes were attributed to the enhancement of toughness and ductility of PLA after blending with NR-g-PVAc. Therefore, NR-g-PVAc could be used as a toughening agent of PLA and as a compatibilizer of the PLA/NR blend. NR mastication was an efficient method for increasing the toughness and ductility of the blends which depended on the blend composition and the number of mastications.     

Thermoplastic Blends from Albumin and Zein: Plastic Formation and Mechanical Properties Including Modeling

The use of proteins in blending with traditional polymers in the formation of thermoplastics can produce plastics with properties that are superior to traditional petroleum-based plastics. We investigated the physical and thermal properties of albumin and zein thermoplastic blends plasticized with glycerol and mixed with varying amounts of low-density polyethylene (LDPE). Several mechanical models were utilized to determine how tensile properties will be altered when varying amounts of protein/LDPE were added into the thermoplastic blend. When analyzed for thermal properties, we found that as the amount of LDPE in the thermoplastic blend increased, the resulting plastic possessed thermal properties that were more similar to pure LDPE plastics. In terms of mechanical properties, comparison between the experimental data and model predictions points to a synergistic effect between albumin and LDPE that leads to higher modulus, while a potential lack of compatibility between zein and LDPE leads to a plastic with lower modulus. Based on our results, the use of albumin and zein proteins when blended with LDPE in the production of thermoplastics has potential use in the areas of medical and food packaging applications.     

Effect of Magnesium Oxide Loading on Adhesion Properties of ENR 25/NBR Blend Adhesives in the Presence of Petro Resin and Gum Rosin Tackifiers

The adhesion properties of magnesium oxide filled epoxidized natural rubber (ENR 25)/acrylonitrile-butadiene rubber (NBR) blend adhesives were studied using petro resin and gum rosin as tackifiers. Toluene was used as the solvent throughout the experiment. Five different loadings, i.e. 10, 20, 30, 40 and 50 phr magnesium oxide was used in the adhesive formulation. The SHEEN hand coater was used to coat the adhesive on polyethylene terephthalate at 30 and 120 µm coating thickness. The tack, peel strength and shear strength were determined by a Lloyd adhesion tester operating at 30 cm min^?1. Results shows that all the adhesion properties of the ENR 25/NBR adhesives show a maximum value at 10 phr filler loading. Loop tack and peel strength pass through a maximum, an observation which is associated to the optimum wettability of adhesive on the substrate. For the shear test, maximum shear strength occurs due to the optimum cohesive strength of the adhesive. Results also show that all petro resin based adhesives have higher adhesion properties than gum rosin based adhesive. In all cases, the adhesion properties of adhesives also increase with increasing coating thickness.     

Interactions of operating parameters on the production of waste polypropylene pyrolysis oil: neural fuzzy model and genetic algorithm optimization

Journal of Material Cycles and Waste Management - This study aims to maximize the waste polypropylene (WPP) pyrolysis oil yield by regulating the operating parameters. The interactions of operating...     

Effects of Filler Content and Compatibilizing Agents on Mechanical Behavior of the Particle-Reinforced Composites

The study was carried out to investigate the effects of filler content and two different compatibilizing agents (Eastman G-3003 and G-3216) on the mechanical properties of polypropylene reinforced with corn stalk and wood flour. In the sample preparation, three levels of filler loading (30, 40 and 50 wt%) and one level of compatibilizing agent content (2.5 wt%) were used. For overall trend, with addition of both grades of the compatibilizing agents, tensile and flexural properties of the composites significantly improved, as compared with the pure PP. Tensile and flexural properties reach a maximum at 40 wt% filler content and gradually decrease with a further increase in wood particle content. The composites treated with G-3003 gave better results in comparison with G-3216. This could be caused by the high melt viscosity of G-3003. In general, corn stalk flour filled composites showed superior mechanical properties.     

Determining the role of the method used to recycle polypropylene waste materials from automotive industry using sepiolite and zeolite fillers

Journal of Material Cycles and Waste Management - In this work, the effectiveness of a rapid recycling method of waste polypropylene (WPP) with the addition of inorganic fillers was investigated....     

Study on the Effect of Dicumyl Peroxide on Structure and Properties of Poly(Lactic Acid)/Natural Rubber Blend

In attempt to enhance the compatibility of NR in PLA matrix, and furthermore to enhance mechanical properties of PLA, PLA/NR blends with strong interaction were prepared in Haake internal mixer, using dicumyl peroxide (DCP) as cross-linker. The effects of dicumyl peroxide on morphology, thermal properties, mechanical properties and rheological properties of PLA and PLA/NR blends were studied. The results indicated that dicumyl peroxide could increase the compatibility of poly(lactic acid) and natural rubber. With small amount of dicumyl peroxide, the effect on NR toughening PLA was enhanced and the tensile toughness of PLA/NR blends was improved. When the DCP content was up to 0.2 wt%, the PLA/NR blend reached the maximum elongation at break (26.21 %) which was 2.5 times of that of neat PLA (the elongation at break of neat PLA was 10.7 %). Meanwhile, with introducing 2 wt% DCP into PLA/NR blend, the maximum Charpy impact strength (7.36 kJ/m²) could be achieved which was 1.8 times of that of neat PLA (4.18 kJ/m²). Moreover, adding adequate amount of DCP could improve the processing properties of blends: the viscosity of PLA/NR blend decreased significantly and the lowest viscosity of the blends could be achieved when the DCP content was 0.5 wt%.     

Hybrid Composites from Waste Materials

Hybrid composites of thermoplastic biofiber reinforced with waste newspaper fiber (NF) and poplar wood flour (WF) were prepared. The weight ratio of the lignocellulosic materials to polymer was 30:70 (w:w). Polypropylene (PP) and maleic anhydride grafted polypropylene (MAPP) were also used as the polymer matrix and coupling agent, respectively. The mechanical properties, morphology and thermal properties were investigated. The obtained results showed that tensile and flexural modulus of the composites were significantly enhanced with addition of biofibers in both types (fiber and flour), as compared with pure PP. However, the increasing in WF content substantially reduced the tensile, flexural and impact modulus, but improved the thermal stability. This effect is explained by variations in fiber morphological properties and thermal degradation. Increasing fiber aspect ratio improved mechanical properties. The effect of fiber size on impact was minimal compared to the effects of fiber content. Scanning electron microscopy has shown that the composite, with coupling agent, promotes better fiber–matrix interaction. The largest improvement on the thermal stability of hybrid composites was achieved when WF was added more. In all cases, the degradation temperatures shifted to higher values after addition of MAPP. This work clearly showed that biofiber materials in both forms of fiber and flour could be effectively used as reinforcing elements in thermoplastic PP matrix.