Integrated physicochemical and biological treatment process for fluoride and phosphorus removal from fertilizer plant wastewater

The phosphate fertilizer industry produces highly hazardous and acidic wastewaters. This study was undertaken to develop an integrated approach for the treatment of wastewaters from the phosphate industry. Effluent samples were collected from a local phosphate fertilizer producer and were characterized by their high fluoride and phosphate content. First, the samples were pretreated by precipitation of phosphate and fluoride ions using hydrated lime. The resulting low- fluoride and phosphorus effluent was then treated with the enhanced biological phosphorus removal (EBPR) process to monitor the simultaneous removal of carbon, nitrogen, and phosphorus. Phosphorus removal included a two-stage anaerobic/aerobic system operating under continuous flow. Pretreated wastewater was added to the activated sludge and operated for 160 days in the reactor. The operating strategy included increasing the organic loading rate (OLR) from 0.3 to 1.2 g chemical oxygen demand (COD)/L.d. The stable and high removal rates of COD, NH4(+)-N, and PO4(3-)-P were then recorded. The mean concentrations of the influent were approximately 3600 mg COD/L, 60 mg N/L, and 14 mg P/L, which corresponded to removal efficiencies of approximately 98%, 86%, and 92%, respectively.     

Removal of organic compounds during treating printing and dyeing wastewater of different process units

Wastewater in Shaoxing wastewater treatment plant (SWWTP) is composed of more than 90% dyeing and printing wastewater with high pH and sulfate. Through a combination process of anaerobic acidogenic [hydraulic retention time (HRT) of 15h], aerobic (HRT of 20h) and flocculation-precipitation, the total COD removal efficiency was up to 91%. But COD removal efficiency in anaerobic acidogenic unit was only 4%. As a comparison, the COD removal efficiency was up to 35% in the pilot-scale upflow anaerobic sludge bed (UASB) reactor (HRT of 15h). GC-MS analysis showed that the response abundance of these wastewater samples decreased with their removal of COD. A main component of the raw influent was long-chain n-alkanes. The final effluent of SWWTP had only four types of alkanes. After anaerobic unit at SWWTP, the mass percentage of total alkanes to total organic compounds was slightly decreased while its categories increased. But in the UASB, alkanes categories could be removed by 75%. Caffeine as a chemical marker could be detected only in the effluent of the aerobic process. Quantitative analysis was given. These results demonstrated that GC-MS analysis could provide an insight to the measurement of organic compounds removal.     

A modified UCT method for biological nutrient removal: configuration and performance

A pilot-scale prototype activated sludge system is presented, which combines both, the idea of University of Cape Town (UCT) concept and the step denitrification cascade for removal of carbon, nitrogen and phosphorus. The experimental set-up consists of an anaerobic selector and stepwise feeding in subsequent three identical pairs of anoxic and oxic tanks. Raw wastewater with influent flow rates ranging between 48 and 168 l d(-1) was fed to the unit at hydraulic residence times (HRTs) of 5-18 h and was distributed at percentages of 60/25/15%, 40/30/30% and 25/40/35% to the anaerobic selector, 2nd and 3rd anoxic tanks, respectively (influent flow distribution before the anaerobic selector). The results for the entire experimental period showed high removal efficiencies of organic matter of 89% as total chemical oxygen demand removal and 95% removal for biochemical oxygen demand, 90% removal of total Kjeldahl nitrogen and total nitrogen removal through denitrification of 73%, mean phosphorus removal of 67%, as well as excellent settleability. The highest removal efficiency and the optimum performance were recorded at an HRT of about 9h and influent flow rate of 96 l d(-1), in which 60% is distributed to the anaerobic selector, 25% to the second anoxic tank and 15% to the last anoxic tank. Consequently, the plant configuration enhanced removal efficiency, optimized performance, saved energy, formed good settling sludge and provided operational assurance.     

Protocol for early detection and evaluation of inhibitory wastewater using combined aerobic respirometric and anaerobic batch techniques.

Faced with the task of treating significant volumes of complex industrial wastewaters, the biological components of municipal wastewater treatment plants are operating under the risk of toxic or inhibitory contaminants from the industrial effluents that may be detrimental to their operation. This might lead to undesirable effluent toxicity and/or result in permit violations. Therefore, there is a need for upset early warning systems that can protect full-scale plants from toxic or inhibitory constituents in the incoming wastewaters. This study focused on the development of a protocol for rapid detection of potentially toxic inhibitory or toxic wastewaters using combined aerobic respirometric and anaerobic batch techniques. Aerobic respirometers equipped with automated data acquisition systems were used as potential early warning devices. The inhibition effect on carbon and nitrogen oxidation was assessed. The degree of inhibition was evaluated as the concentration causing 50% reduction in microbial activity, which was estimated by an inhibition model. Anaerobic toxicity assays were also conducted to evaluate the inhibitory effects of the toxic compounds to anaerobic inocula obtained from a master culture reactor fed with ethanol. The developed protocol for early detection of toxicity was validated using wastewater samples from a biotechnology industry and a food processing industry, and pure chemicals such as furfural and phenol. Varying degrees of sensitivity were observed in the study when different groups of microorganisms, wastewater samples, and chemicals were tested. The comparison of aerobic and anaerobic inhibition suggested the importance of using both aerobic and anaerobic cultures to maximize the necessary sensitivity of the protocol.     

The performance of an anaerobic sequencing batch biofilm reactor treating domestic sewage colonized by anoxygenic phototrophic bacteria

There are few reports on morphological characterization of microbial population colonizing anaerobic bioreactors and the aim of this work was to access such variable in an anaerobic sequencing batch biofilm reactor treating the University of Sao Paulo (Sao Carlos city, Brazil) domestic sewage. This pilot-scale reactor (1.2m3) has been treating 0.65 m3 of liquid waste under cycles of 8h. The ASBBR has the distinct characteristics of being filled with support material for biomass attachment with the aim of skipping the sedimentation phase during the operational cycles, as it is commonly observed in anaerobic sequencing batch reactors (ASBR). Physical, chemical and physico-chemical variables were accessed in the influent and in the effluent for performance evaluation. Microbial characterization was made by means of direct microscopy and samples were taken over 150 d with a 25 d period interval. The ASBBR attained approximately 60% of COD removal efficiency. Microscopic analysis of biomass showed the presence of anoxygenic phototrophic bacteria probably influencing the ASBBR performance in the domestic sewage treatment. It is very likely that the exclusion of phototrophic sulfur bacteria by efficiently restraining the light would enhance the bioreactor efficiency.     

Effect of influent nitrogen speciation on organic nitrogen occurrence in activated sludge process effluents

The effect of influent nitrogen composition on organic nitrogen production in a sequencing batch reactor (SBR) activated sludge process was investigated. A laboratory-scale SBR was fed with three different type synthetic wastewaters with varying nitrogen compositions (phase I = nitriloacetic acid + ammonium [NH4-N], phase II = NH(4-)N, and phase III = amino acid mixture + NH(4-)N) was operated. The effluent contained approximately 1 to 2 mg N/L organic nitrogen, even though there was no organic nitrogen in influent. The effluent organic nitrogen increased to approximately 4 mg N/L when the influent composition was changed and then stabilized at <2 mg N/L. The maximum nitrifier growth rate constants (microN) were calculated as 0.91+/-0.10 to 1.14+/-0.08 day-1, 0.82 +/-0.13 day-1, and 0.89+/-0.08 day-1 at 20 degrees C for the three different influent compositions. The effluent colloidal organic nitrogen (CON) was negligible, suggesting that the effluent CON found in full-scale plants may be the result of influent-derived suspended matter.     

序批式反应器用于牛场污水的处理

对序批式反应器 (SBR)用于牛场污水的处理进行了试验研究 ,主要研究了三个水力停留时间 (HRT)和有机负荷率对污染物去除率、出水水质和污泥特性的影响。试验结果表明 ,对 10 0 0 0mg/LCOD牛场污水 ,使用 1dHRT ,相应有机负荷率为 10gCOD/L·d时 ,混合出水COD、TS、VS、TKN和TN的去除率分别为 45 %、2 1.4%、34 .2 %、5 3.2 %和 2 2 .2 % ,上清液出水的分别为 80 .2 %、6 3.4%、6 6 .2 %、75 %和 38.3% ;两种出水的SCOD和NH3 N去除率相同 ,分别为 5 0 .0 %和 76 .5 %。经SBR处理后 ,污泥的沉降浓缩性能也有了比较明显的改善。     

中试螺旋式自循环厌氧反应器处理安乃近制药废水的稳定性能

以制药废水实验了50m3螺旋式厌氧反应器（SPAC反应器）的稳定性。采用AugmentedDickey—Fuller（ADF）单位根检验表明，螺旋式反应器具有良好的启动和运行稳定性。负荷冲击实验显示，SPAC反应器具有较好的耐浓度冲击能力和耐水力冲击能力，所能耐受的最大浓度冲击强度大于60000（mg·h）／L（进水浓度提升2倍），所能耐受的最大水力冲击强度为300（m3·h）／d（进水流量提升50％）。SPAC反应器还具备受扰恢复能力。在反应液pH低于5．74，出水浓度、COD去除率和容积COD去除速率（VRR）分别为3500mg／L、22．30％和2．52kg／（m3·d）的工况下，经过30d恢复，出水浓度、COD去除率和VRR的恢复程度达到80％～90％。     

外循环式UASB反应器处理槟榔废水

在中温（35±2℃）条件下,利用外循环式UASB反应器处理中高有机浓度的槟榔加工废水,并着重探讨了水力停留时间（HRT）对厌氧消化的影响。研究表明,当反应器稳定运行,水力停留时间为1 d,进水COD浓度5 000 mg/L左右,容积负荷在2.53-5.25 kg COD/（m3·d）时,COD去除率在38%以上,出水COD〈3 000 mg/L,平均产气率为0.41 m3/kg COD;若水力停留时间延长至4 d,容积负荷为1.26-1.30 kg COD/（m3·d）,COD去除率可以达到79%,出水COD〈1 200 mg/L,出水可生化性下降,BOD5/COD平均为0.28,实验取得了良好的处理效果,为利用厌氧技术处理槟榔加工废水提供了设计依据。     

垂直厌氧折流板反应器处理树脂废水的中试研究

介绍了采用垂直厌氧折流板反应器(VABR)处理离子交换树脂生产废水的中试实验装置以及实验研究过程,并着重分析了COD容积负荷和盐分对COD的去除率及出水VFA的影响,并确定了该废水的厌氧产沼气率。研究结果表明,在中温(37±1℃)环境下,容积负荷在9 kg COD/(m3.d)左右时,HRT为24 h的条件下,VABR对COD的平均去除率保持在70%左右,平均每去除1 kg COD约产生沼气0.44 m3,且运行稳定。     

中试螺旋式自循环厌氧反应器处理安乃近制药废水的稳定性能简

以制药废水实验了50 m³螺旋式厌氧反应器（SPAC反应器）的稳定性。采用Augmented Dickey-Fuller（ADF）单位根检验表明，螺旋式反应器具有良好的启动和运行稳定性。负荷冲击实验显示，SPAC反应器具有较好的耐浓度冲击能力和耐水力冲击能力，所能耐受的最大浓度冲击强度大于60 000 （mg·h）/L（进水浓度提升2倍），所能耐受的最大水力冲击强度为300（m³·h）/d（进水流量提升50%）。SPAC反应器还具备受扰恢复能力。在反应液pH低于5.74，出水浓度、COD去除率和容积COD去除速率（VRR）分别为3 500 mg/L、22.30%和2.52 kg/（m³·d）的工况下，经过30 d恢复，出水浓度、COD去除率和VRR的恢复程度达到80%~90%。     

2种不同填料曝气生物滤池处理生活污水的经验模型

对分别装有火山岩和陶粒填料的2套平行运行的曝气生物滤池,在不同的进水负荷下进行生活污水的试验研究,结果表明火山岩的溶解性COD(SCOD)去除效果要优于陶粒。同时,根据大量试验数据针对2个反应器进出水SCOD随反应器高度的变化关系,建立一套经验模型。推算出不同水力负荷下的经验模型常数n和K值,结果表明模型的预测值与实测值是相吻合的,该模型可作为设计者和运行者的参考依据。     

Determination of estrogenic compounds in wastewater using liquid chromatography-tandem mass spectrometry with electrospray and atmospheric pressure photoionization following desalting extraction

Two complementary LC-MS ionization methods, electrospray (ESI) and atmospheric pressure photoionization (APPI), have been optimized to determine three natural estrogenic compounds (estrone, 17beta-estradiol and estriol) and two synthetic estrogenic compounds (17alpha-ethynylestradiol and diethylstilbestrol) in the influent and effluent of wastewater treatment plants (WWTPs). The wastewater samples were first subjected to solid-phase extraction coupled with desalting extraction to remove matrix interference. The analytes were then detected using liquid chromatography-tandem mass spectrometry (LC-MS-MS) with ESI and dopant-assisted (DA) APPI to evaluate the ion suppression effect and to complement the detection and quantification of estrogenic compounds in complex wastewater samples. The average ion suppression factors for the extracts of the WWTP influent analyzed using ESI and APPI were 52+/-5% and 27+/-7%, respectively. The sensitivity and ionization efficiency of the LC-ESI-MS-MS system decreased dramatically when a complex matrix was present in the WWTP influent sample. Estrogenic compounds could be detected in the WWTP influent and effluent samples at concentrations below the parts-per-billion level. The lower detection limits obtained when using ESI and the higher matrix tolerance of the APPI method allowed the complete quantification of estrogenic compounds in very complex samples in a complementary manner.     

Investigation of OUR and NUR experiments for nitrogen and phosphorus removal with activated sludge: a lab-scale study

Activated sludge systems are widely used in wastewater treatment. Organic carbon removal and nutrient removal are important for stringent water discharge standards. Therefore, activated sludge systems are widely used to remove carbon, nitrogen and phosphorus in new wastewater treatment systems or upgrades of existing systems. The determination of system compounds and kinetic parameters for modelling of these systems are important. For this purpose, respirometric measurements are used to reveal the electron consumption rate of biomass. In order to determine OUR (oxygen uptake rate) and NUR (nitrate uptake rate) parameters, a laboratory scale activated sludge system, including anaerobic, anoxic and aerobic zones, was developed. The performance of the system was continuously controlled from influent and effluent samples. OUR and NUR measurements indicated the kind of nitrogen-phosphorus removal systems required. Moreover, phosphorus uptake in the anoxic zone was investigated. It was found that phosphorus uptake in the anaerobic zone was related to substrate type consumed biologically. The OUR and NUR were found to be lower than in continuous activated sludge measurements. This may be because the mixed culture of the system affected the system performance, owing to competition between denitrification bacteria and poly-P bacteria.     

Optimization of circular plate separators with cross flow for removal of oil droplets and solid particles

A circular gravity-phase separator using coalescing medium with cross flow was developed to remove oil and suspended solids from wastewaters. Coalescence medium in the form of inclined plates promotes rising of oil droplets through coalescence and settling of solid particles through coagulation. It exhibits 22.67% higher removal of total suspended solids (TSS) compared to separators without coalescing medium. Moreover, it removed more than 70% of oil compared to conventional American Petroleum Institute separators, which exhibit an average of 33% oil removal. The flowrate required to attain an effluent oil concentration of 10 mg/L (Q(o10)) at different influent oil concentrations (C(io)) can be represented by Q(o10) x 10(-5) = -0.0012C(io) + 0.352. The flowrate required to attain an effluent TSS concentration of 50 mg/L (Q(ss50)) at different influent TSS concentrations (C(iss)) can be represented by Q(ss50) x 10(-5) = 1.0 x 10(6) C(iss)(-2.9576). The smallest removable solid particle size was 4.87 microm.     

厌氧-好氧接触氧化处理汽车脱脂废水研究

采用厌氧UASB-好氧接触氧化工艺对汽车脱脂废水进行连续处理实验研究。结果表明,在脱脂废水进水COD浓度为6 000 mg/L,厌氧水力停留时间为3.4 d,好氧水力停留时间为2.5 d条件下,COD总去除率平均为93%,厌氧段平均值为38%。厌氧段可以提高出水的可生化性,厌氧-好氧接触氧化工艺效果要明显优于好氧工艺。     

Remediation of RDX- and HMX-contaminated groundwater using organic mulch permeable reactive barriers

Organic mulch is a complex organic material that is typically populated with its own consortium of microorganisms. The organisms in mulch breakdown complex organics to soluble carbon, which can then be used by these and other microorganisms as an electron donor for treating RDX and HMX via reductive pathways. A bench-scale treatability study with organic mulch was conducted for the treatment of RDX- and HMX-contaminated groundwater obtained from a plume at the Pueblo Chemical Depot (PCD) in Pueblo, Colorado. The site-specific cleanup criteria of 0.55 ppb RDX and 602 ppb HMX were used as the logical goals of the study. Column flow-through tests were run to steady-state at the average site seepage velocity, using a 70%:30% (vol.:vol.) mulch:pea gravel packing to approach the formation's permeability. Significant results included: (1) Complete removal of 90 ppb influent RDX and 8 ppb influent HMX in steady-state mulch column effluent; (2) pseudo-first-order steady-state kinetic rate constant, k, of 0.20 to 0.27 h(-1) based on RDX data, using triplicate parallel column runs; (3) accumulation of reduced RDX intermediates in the steady-state column effluent at less than 2% of the influent RDX mass; (4) no binding of RDX to the column fill material; and (5) no leaching of RDX, HMX or reduction intermediates from the column fill material. The results of the bench-scale study will be used to design and implement a pilot-scale organic mulch/pea gravel permeable reactive barrier (PRB) at the site.     

Slaughterhouse wastewater treatment in a full-scale system with constructed wetlands.

This work evaluated the performance of a full-scale system with wetlands for slaughterhouse (abattoir) effluent treatment in the State of Hidalgo, México. The treatment system consisted of a primary sedimentation tank, an anaerobic lagoon, and a constructed subsurface-flow wetland, in series. The wetland accounted for almost 30% of the removal of organic matter. In general, the treatment system achieved satisfactory pollutant removals, but the final effluent could not meet the Mexican environmental regulations for fecal coliform counts, five-day biochemical oxygen demand (BOD5), and total suspended solids (TSS). Overall, removal levels were 91%, 89%, and 85% for BOD5, chemical oxygen demand, and TSS, respectively. However, BOD5 in the final effluent (137 mg/L) was higher than the maximum level of 30 mg/L allowed by the regulatory agency. Although organic nitrogen removal levels were approximately 80%, the nitrogen persisted in oxidation state -3 as ammonia-nitrogen, the removal of which was only 9% in the wetland stage. On average, phosphorus removal was null, and, on occasion, the phosphorus concentration in the treated effluent was higher than that of the influent. Coliform reductions in the overall system were high (on the order of 5 logs on average), whereas the coliform removal in the wetland was between 2 to 3.5 logs. The treatment system was also effective at removing pathogens (Vibrio cholerae, Salmonella, and Shigella). Further laboratory tests with the wetland effluent suggest that post treatment in a sand filter stage followed by disinfection with sodium hypochlorite (NaOCl) could help meet the Mexican discharge regulations, particularly the criteria for coliforms and total BOD5.     

Evaluation on estrogenicity and oxidative hepatotoxicity of fossil fuel industrial wastewater before and after the powdered activated carbon treatment

There are 10 manufacturers who produce fossil fuel products in the Da-Hse Industrial District, Kaohsiung County, southwestern Taiwan. Before discharging the wastewater into the nearby aquatic environment, the pretreated wastewater from these manufacturers must be processed in a treatment plant which includes four major processing units: equalization, a primary clarifier, an aeration basin, and a final clarifier. In order to estimate the potential environmental risks of industrial wastewater from each manufacturer and the treatment efficiency of the powdered activated carbon treatment (PACT) system used in this wastewater treatment plant, in vitro bioassays for estrogenicity and oxidative hepatotoxicity were carried out using a stably transfected human breast cancer cell line, MVLN, and a human hepatocellular carcinoma cell line, HepG2, respectively. Estrogenic substances occurred in nine of 10 pretreated wastewaters from these manufacturers in which the relative luciferase activity ranged from 18.9% to 98.0% for 1-fold-condensed wastewaters corresponding to the concentration of the original wastewater. The estrogenicity was highest at the influent of the treatment plant and decreased through the treatment process. About 81% estrogenicity clearance was found through all processing units. On the other hand, oxidative hepatotoxic substances existed in seven of 10 pretreated wastewaters from these manufacturers in which relative TBARs activity ranged from 18.5% to 43.0% for 1-fold-condensed wastewater. The TBARs of influent samples apparently decreased through the processing units until the aeration basin, but abruptly rose in the final clarifier, which was a result of the addition of an active charcoal-retrieving agent with the molecular formula of (C(2)H(3))(n)CONHCH(2)N(CH(3))(3)Cl and which had high TBARs activity. No TBARs activity being found in effluent samples could be a consequence of allowing sufficient time for coagulation between the active charcoal and its retrieval agent which decreased the residual active charcoal-retrieving agent. We concluded that the industrial wastewater treatment plant using the PACT system in the Da-Hse Industrial District is suitable for removing estrogenic substances and oxidative hepatotoxic substances discharged from these industrial manufacturers.     

Full-scale experience for nitrogen removal from piggery waste.

The nitrogen-removal performances of three full-scale piggery wastewater treatment plants, with different organic and nitrogen loads, at the capacity ranges of 95 to 130 m3/d, were compared in this study. Plants 1 and 2 can be characterized as the modification of anoxic-aerobic operating systems, while an anaerobic and anoxic-aerobic system was used in plant 3. The influent piggery wastewater concentration for plant 1 was relatively lower, but with higher organic and nitrogen loads, resulting in higher chemical oxygen demand (COD) and ammonium-nitrogen in effluent. Plant 2 was operated with strong piggery wastewater, resulting in a higher operating temperature. The high temperature could inhibit the nitrifying activity in plant 2. Although plant 3 was operated with a higher influent total COD-to-total Kjeldahl nitrogen ratio (TCOD:TKN), an additional external carbon source was required to polish the final effluent to remove nitrogen. Influent COD in plant 3 was used in the anaerobic-anoxic reactor for both methane (CH4) production and denitrification. Based on various mass balances, including caloric, COD, and alkalinity, the key elements for the successful nitrogen removal from the piggery waste were reactor temperature (less than 35degrees C), influent TCOD:TKN (greater than 6), and alkalinity-to-TKN ratio (greater than 3).