Fire and risk analysis during loading and unloading operation in liquefied petroleum gas (LPG) bottling plant

The article focuses on analyzing risks associated with the gas transfer operation in a liquified petroleum gas (LPG) bottling plant in India. The transfer operations involve transferring liquified gas from the transport tanker to the underground storage tank. Due to the rapid expansion of the cities, many LPG bottling plants in India got surrounded by residential areas and business centers. Moreover, to maintain the supply chain, the frequency of the transfer operations at the bottling plant also increased. In this scenario, an accidental release of LPG during the transfer operation may lead to various consequences such as a pool fire, a fireball, and even a catastrophic rupture of the tank with a successive explosion of its contents. In the study, the operations involved in bottling plants are classified into different hazard zones and analyzed. The probability of occurrence of events leading to an accident is modeled using modeling tools such as ALOHA and PHAST. The consequences of an accident following various events, such as jet fire, fireball, etc., are modeled, and the simulation results are compared. The thermal radiation has been estimated as 4–40 kW/m², which could adversely affect the nearby population and could result in damaging plant machinery and equipment.     

LPG罐区火灾爆炸事故危险性分析

针对重大危险源LPC罐区的火灾爆炸事故频发,首先采用数学泄漏模型分析油罐泄漏,然后应用池火、火球、喷射火火灾和UVCE及BLEVE爆炸事故的数学伤害模型分别分析几种重要的火灾和爆炸事故后果,并针对定量的事故后果分析对安全距离作出预测.     

Hazard analysis on LPG fireball of road tanker BLEVE based on CFD simulation

In order to research the hydrocarbon fireball characteristic of LPG tanker Boiled Liquid Evaporate Vapor Explosion (BLEVE) under different conditions, computational fluid dynamics (CFD) simulations of the hydrocarbon fireballs from the LPG tanker BLEVE accidents were carried out. Several new different factors, such as the mass of fuel, inlet velocity and airflow velocity, were considered to analyze the influence on the evolution of the characteristics of the fireball and the development of the LPG tanker BLEVE accidents. Results indicate that the fireball with a greater mass of fuel radiates more heat but slower. The large longitudinal diameter of the fireball and high radiation heat flux are observed in case of a faster inlet velocity used for the same mass. The airflow was found to shorten the initial phase of the fireball effectively. Some suggestions were proposed to prevent the LPG BLEVE accidents. Analysis performed show that various parameters like fireball diameter, radiative heat flux and lifting speed of fireball can be predicted well using FDS code.     

CFD-based assessment and visualization of the failure consequences of LPG tankers

This paper presents a simulation analysis of the explosions following an LPG leak and visualizes the consequences of the accident to reduce the consequences of the LPG leak explosion. Firstly, this paper proposes a CFD numerical simulation-based method for visualizing the consequences of LPG tanker failure. The method combines satellite maps and CFD numerical simulation data to visualize the consequences of LPG leaks and explosions, taking into account the influence of obstacles on the danger range of leaks and explosions; Secondly, this paper applies the method to a liquefied petroleum gas accident that occurred in the Wenling section of the Shenhai Expressway and performs CFD numerical simulation on the accident process and visualizes the consequences of the accident. Therefore, this method can provide a theoretical reference for the prior prevention of LPG accidents and the analysis of the consequences of accidents, as well as certain practical guidance instructive.     

LPG沸腾液体扩展蒸气爆炸火球热辐射概率风险评估

分析了火球热辐射的特点,针对LPG沸腾液体扩展蒸气爆炸火球造成的热辐射危害存在不确定性,建立了爆炸火球热辐射风险评估模型,提出了一种基于Monte-Carlo模拟的不确定性处理方法,引入实例计算了LPG沸腾液体扩展蒸气爆炸火球伤害范围、事故风险概率曲线方程和累计概率曲线方程,对于定量评估火球热辐射风险具有重要意义.     

LPG船液货泄漏事故风险评估系统研究

通过对液化石油气(LPG)船舶液货舱泄漏事故危险度因素分析,建立液化气液体货物泄漏源强、蒸气释放源强和蒸气扩散计算模型,并制定泄漏事故风险评价流程,基于VB语言编写泄漏事故风险评估系统。利用该系统能够计算得出泄漏事故发生后蒸发气在不同时刻不同区域的蒸发气浓度、爆炸或火灾后对生命财产的伤害半径以及伤害程度等相关参数。对某航行状态下的LPG实船进行模拟分析,结果表明能够对LPG船舶泄漏事故进行有效风险评估,并能对船舶航行安全应急预案的制定和事故后海事鉴定提供一定的技术帮助。     

Analysis of the boiling liquid expanding vapor explosion (BLEVE) of a liquefied natural gas road tanker: The Zarzalico accident

The road accident of a tanker transporting liquefied natural gas (LNG) originated a fire and, finally, the BLEVE of the tank. This accident has been analyzed, both from the point of view of the emergency management and the explosion and fireball effects. The accidental sequence is described: fire, LNG release, further safety valves release, flames impingement on vessel unprotected wall, vessel failure mode, explosion and fireball. According to the effects and consequences observed, the thermal radiation and overpressure are estimated; a mathematical model is applied to calculate the probable mass contained in the vessel at the moment of the explosion. The peak overpressure predicted from two models is compared with the values inferred from the accident observed data. The emergency management is commented.     

大型LPG罐区火灾爆炸事故后果评估

针对大型LPG(液化石油气)储罐区潜在的火灾爆炸危险性，建立了喷射火、火球、UVCE爆炸和BLEVE爆炸的数学伤害模型，对其发生火灾、爆炸后人员和建筑(设备)所受到的伤害和损伤进行了定量后果评估。     

An integrated quantitative hazard analysis method for natural gas jet release from underground gas storage caverns in salt rock. I: Models and validation

It is very important and necessary to perform quantitative hazard analysis for possible accidental leakage from an underground gas storage cavern in salt rock. An integrated quantitative hazard analysis method for natural gas jet release from salt caverns is presented in this paper, which was constituted by a revised model for gas leakage rate calculation, a consequence analysis and a model of probability assessment for harm. The presented method was validated by comparing the analytical results with the data collected from the real accidents (including the leakage, jet fire, fireball and vapor cloud explosion). It is indicated that the proposed method was more accurate than the TNT equivalence method for vapor cloud explosion and gave more reasonable results when applied to the consequence analysis for the thermal radiation from jet fire and fireball.     

Application of CFD model in an LPG tank explosion accident

In this research, a 3D tank farm model of a petrochemical plant was built in order to analyze an LPG tank explosion accident. Furthermore, the Computational Fluid Dynamic (CFD) algorithm was also applied to reconstruct the scenario of the accident. With its 3D dynamic abilities, the CFD simulation results can be used to facilitate the understanding of the spatial and transient distribution of different hazardous physical variables, which cannot be observed from the traditional methods.After the maximum physical variables of overpressure, pressure-impulse, and thermal radiation temperature were calculated, the results were adopted to estimate the corresponding 3D individual risk value. With the aid of the CFD simulation and the analysis method of maximum physical variable, the researchers can use the simulation results to scrutinize the possible causes and consequences of a chemical accident.     

LPG球罐BLEVE过程中超压与热耦合效应模拟研究

为评估LPG球罐发生BLEVE过程中超压与热耦合效应对化工企业抗爆控制室和避难所选址的影响,采用TNO多能法数学模型计算冲击波超压,采用多源数学模型计算火球热辐射。编写MATLAB计算程序,并应用ANSYS模拟二者破坏效应的耦合作用。LPG球罐发生BLEVE过程中,爆炸冲击波的传播速度、持续时间和火球的传播速度、持续时间不同,爆炸冲击波主要在燃料高速抛散的初期形成,之后基本与火球脱离。分别模拟计算冲击波超压和火球热辐射对抗爆控制室和避难所的影响,结果表明：抗爆控制室选址只需考虑爆炸冲击波的影响;避难所选址需要考虑冲击波超压和火球热辐射作用双重影响。在研究基础上提出,LPG球罐附近人员逃生的避难所应设置在球罐防火堤外紧邻防火堤处的地下,应具有抗震、防渗、防火、防中毒窒息等功能。人员应在BLEVE发生前进入避难所才能逃生。     

LPG罐区事故后果模拟与风险控制研究

LPG在储存过程中,可能由于泄漏或灾难性破裂等原因引发火灾、爆炸、中毒等重大事故。首先根据两类危险源理论,辨识与分析了LPG罐区的危险源及其危险性。然后,利用事件树方法,建立了瞬时泄漏和连续泄漏后果模型。通过研究典型的事故后果计算与模拟分析方法、风险确定与表示方法,借助PHAST和LEAK系统模拟分析与计算了某LPG罐区发生泄漏后的事故后果及其影响,并绘制了个人风险等值线和社会风险F-N曲线。最后,根据分析结果提出了多项针对性的风险控制措施。     

瓦斯爆炸中的火球伤害效应

针对瓦斯爆炸事故3种危害中的高温热辐射伤害进行研究,结合火灾爆炸事故中的火球热辐射的传播公式,得出适合井下瓦斯爆炸事故的火球传播规律公式.依据该公式划分了瓦斯爆炸事故中火球热辐射的死亡、重伤、轻伤的半径公式,为瓦斯爆炸事故安全评价提供了理论基础.     

PHAST在LPG储存条件分析中的应用

分别分析了LPG常温加压和低温常压储存的不同特点和LPG储存过程中的危险性和各种可能出现的火灾爆炸事故后果;设定了常见的LPG储存泄漏时效模式,运用PHAST软件模拟分析了LPG常温加压和低温常压储存的各种火灾爆炸事故的危害范围;比较两种储存条件下的危害后果,得出了LPG低温常压储存具有更高的安全性和经济性。     

液化石油气事故机理及模拟评价方法

液化石油气的生产、储运过程中蒸气爆炸事故屡有发生,并导致其他类型的爆炸.结合液化石油气的典型案例,对液化石油气火灾爆炸事故发生的过程、机理和评价模型进行了研究与分析.     

架空天然气管道泄漏事故后果数值模拟研究

针对架空天然气管道泄漏引起的火灾爆炸问题,采用事件树分析泄漏扩散引起的事故后果,并在数值模拟中着重分析了模拟数学模型的选择。在三种不同泄漏孔径、两种不同风速、两种不同运行压力条件下分别应用ALHOA软件对事故后果进行数值模拟,结果表明:泄漏孔径、运行压力与危害影响范围成正比关系;在闪火和蒸气云爆炸中,风速与危害影响范围成反比关系,而风速对射流火灾的热辐射范围基本没有影响。     

事故树分析法在LPG储罐火灾爆炸事故中的应用

LPG(液化石油气)属于危险化学品之一,LPG储罐发生火灾爆炸的机率大,造成的损失比较严重,故对其火灾爆炸事故进行研究具有重要意义。LPG储罐爆炸根据其发生机理分为化学爆炸(燃爆)和物理爆炸两种模式。本文通过对LPG储罐燃爆﹑物理爆炸两类事故进行系统分析,建立了以LPG储罐燃爆、物理爆炸为顶事件的事故树。通过对其事故树的定性分析,得到了影响顶事件的各个最小割(径)集。通过计算底事件的结构重要度,确定了影响LPG储罐火灾爆炸事故的主要因素,并提出了相应的改进措施,进而提高LPG储罐的安全性和运行可靠性。     

液化石油气罐区火灾爆炸危险性评价

液化石油气罐区属于重大危险源,一旦发生火灾爆炸事故,后果非常严重.评价其安全性,控制其危险,是重大事故预防的思想,也是国家安全生产法律、法规的强制要求.笔者根据安全工程学的相关原理,综合运用重大危险源评价法和灰色聚类法分别对罐区的固有危险性和现实危险性进行了评价,克服了重大危险性评价法未考虑环境因素这一缺陷,最后得出了其火灾爆炸危险性等级,为政府监管和企业对危险源的监控管理提供了可行的科学依据.     

氨分解装置中液氨储罐火灾爆炸危险性分析

以某金属处理企业氨分解装置中液氨储罐罐区为例,对液氨泄漏后火灾爆炸事故及其伤害范围进行了研究,用池火、蒸气云爆炸和沸腾液体扩展蒸气爆炸模型进行计算分析,给出火灾、爆炸事故的人员伤害和财产损失范围。结果表明:围堤堤内池火或罐内池火时,罐区建构筑物内的汽化器、管道等设备会因直接过火或热辐射导致损坏,建筑内人员死亡,但难以波及罐区之外;蒸气云爆炸产生相当于1192.72kgTNT爆炸的当量,爆炸的后果严重,应重点防范,防范的重点为液氨泄漏、点火源;沸腾液体扩展蒸气爆炸的火球半径56.1m,持续时间8.7s,死亡半径27.2m,其源于储罐受热或系统突然失效,液体瞬时泄漏汽化并遇点火源而发生,具有突发性且后果严重,企业应高度重视并严格储罐及系统的定期检验与校验、密切关注系统的有效运行。     

Study of the situation deduction of a domino accident caused by overpressure in LPG storage tank area

The production and storage of liquefied petroleum gas (LPG) is gradually becoming larger and more intensive, which greatly increases the risk of the domino effect of an explosion accident in a storage tank area while improving production and management efficiency. This paper describes the construction of the domino effect scene of an explosion accident in an LPG storage tank area, the analysis of the characteristics of the LPG tank explosion shock wave and the target storage tank failure, and the creation of an ANSYS numerical model to derive the development trend and expansion law of the domino accident in the LPG storage tank area. The research showed that: 400 m³ tank T1 explosion shock waves spread to T2, T4, T5, T3, and T6, and the tank overpressures of 303 kPa, 303 kPa, 172 kPa, 81 kPa, and 61 kPa respectively. The critical values of the target storage tank failure overpressure-range threshold were 70 kPa and 60 m. After the explosion of the initial unit T1 tank, at 38 ms, the T2 and T4 storage tanks failed and exploded; at 56 ms, the T5 storage tank exploded for the third time; at 82 ms, the T3 storage tank exploded for the fourth time; and at 102 ms, the T6 storage tank exploded for the fifth time. With the increase of explosion sources, the failure overpressure of the target storage tank increased, and the interval between explosions continuously shortened, which reflected the expansion effect of the domino accident. The domino accident situation deduction in the LPG storage tank area provided a scientific basis for the safety layout, accident prevention and control, emergency rescue, and management of a chemical industry park.