LPG球罐BLEVE过程中超压与热耦合效应模拟研究

为评估LPG球罐发生BLEVE过程中超压与热耦合效应对化工企业抗爆控制室和避难所选址的影响,采用TNO多能法数学模型计算冲击波超压,采用多源数学模型计算火球热辐射。编写MATLAB计算程序,并应用ANSYS模拟二者破坏效应的耦合作用。LPG球罐发生BLEVE过程中,爆炸冲击波的传播速度、持续时间和火球的传播速度、持续时间不同,爆炸冲击波主要在燃料高速抛散的初期形成,之后基本与火球脱离。分别模拟计算冲击波超压和火球热辐射对抗爆控制室和避难所的影响,结果表明：抗爆控制室选址只需考虑爆炸冲击波的影响;避难所选址需要考虑冲击波超压和火球热辐射作用双重影响。在研究基础上提出,LPG球罐附近人员逃生的避难所应设置在球罐防火堤外紧邻防火堤处的地下,应具有抗震、防渗、防火、防中毒窒息等功能。人员应在BLEVE发生前进入避难所才能逃生。     

Fire and explosion hazard analysis during surface transport of liquefied petroleum gas (LPG): A case study of LPG truck tanker accident in Kannur,Kerala, India

This paper presents an analysis and simulation of an accident involving a liquefied petroleum gas (LPG) truck tanker in Kannur, Kerala, India. During the accident, a truck tanker hit a divider and overturned. A crack in the bottom pipe caused leakage of LPG for about 20 min forming a large vapor cloud, which got ignited, creating a fireball and a boiling liquid expanding vapor explosion (BLEVE) situation in the LPG tank with subsequent fire and explosion. Many fatalities and injuries were reported along with burning of trees, houses, shops, vehicles, etc. In the present study, ALOHA (Area Locations of Hazardous Atmospheres) and PHAST (Process Hazard Analysis Software Tool) software have been used to model and simulate the accident scenario. Modeling and simulation results of the fireball, jet flame radiation and explosion overpressure agree well with the actual loss reported from the site. The effects of the fireball scenario were more significant in comparison to that of the jet fire scenario.     

BLEVE火球热辐射及其影响评价模型介绍

高压液化易燃、易爆化学品储罐易发生BLEVE,引起热辐射,会造成周围人员伤亡和设备损坏.介绍了BLEVE火球热辐射及其影响模型,通过该模型可以计算BLEVE火球的尺寸、持续时间、升空高度、热辐射通量及预测暴露在BLEVE火球热辐射通量下人的致死概率.     

LPG罐区火灾爆炸事故危险性分析

针对重大危险源LPC罐区的火灾爆炸事故频发,首先采用数学泄漏模型分析油罐泄漏,然后应用池火、火球、喷射火火灾和UVCE及BLEVE爆炸事故的数学伤害模型分别分析几种重要的火灾和爆炸事故后果,并针对定量的事故后果分析对安全距离作出预测.     

Case study: Assessment on large scale LPG BLEVEs in the 2011 Tohoku earthquakes

After the 2011 Tohoku earthquakes, several chemical and oil complexes on the Pacific Ocean shoreline of northeast Japan experienced massive losses. In Chiba, a refinery operated by Cosmo Oil lost 17 LPG storage vessels which were either heavily damaged or totally destroyed by fires and explosions in the refinery. These large vessels ranged in size from 1000 to 5000 m³. The estimated volume of LPG at the time of the incident was between 400 and 5000 m³ for each vessel. Five boiling liquid expanding vapor explosions (BLEVEs) of LPG occurred, resulting in huge fire balls measuring about 500 m in diameter.A BLEVE is defined as the explosive release of expanding vapor and boiling liquid when a container holding a pressure-liquefied gas fails catastrophically. It is thus important to estimate the physical properties of superheated liquids: the thermodynamic and transport properties, the intrinsic limits to superheating and depressurization, and the nature of thermodynamic paths. Also it is hoped to provide better understanding of the vessels designed, manufactured, installed, and operated to reduce or eliminate the probability that a sequence of events will result in BLEVE or loss of primary containment. Knowledge of these matters is still incomplete. The objective of this research is to estimate the significant BLEVE phenomenon in very large scale spherical vessels based on published information in Japan. There are some models predicting BLEVEs. However, it is essential to know if this is true for very large scales such as spheres since validation is usually rare to provide confidence in estimating the superheated liquids behaviors. To this end, comparing with the information on this event, the conditions in the five LPG vessels at the time of the BLEVE were determined in terms of: duration of vessel failure (time to BLEVE); mass fraction in the vessel with time; temperature distribution in the liquid and vapor region and pressure within the vessel (e.g. initial pressure and internal high-speed transient pressure during failure), by means of a computer program AFFTAC Analysis of Fire Effects on Tank Cars, which solves heat conduction, stress and a failure model of the tank, a thermodynamic model of its fluid contents, and a flow model for the lading flowing through the safety relief device. Subsequently, the consequences from the sphere BLEVE, such as the expected fireball diameter and duration and the expected blast overpressure produced by the BLEVE failures, are also subjects of active research. Here the blast using the methods of PHAST and SFPE Handbook of Fire Protection Engineering was calculated.Results suggest that methodologies here used gave reasonable estimations for such real and huge BLEVEs in a validated way, which may provide valuable guidance for risk mitigation strategy with regard to LPG facility in design, emergency planning, resiliency, operations, and risk management.     

沸腾液体扩展蒸气爆炸机理及相关计算理论模型研究

剖析了沸腾液体扩展蒸气爆炸 (BLEVE)的发生、发展过程 ,阐述了其机理及相关条件 ,研究并提出了两种BLEVE火球热辐射模拟计算理论模型 ,即近地面和抬升火球模型 ,以及爆炸超压模型。与有关实验结果比较和与已有模型的对比计算表明了所建模型的有效性     

火球热辐射后果计算动态模型的应用

为了精确地评估火球的热辐射后果,需要深入研究火球热负荷对影响区域暴露人员所造成的伤害.详细介绍了具有时间属性的火球热辐射动态模型,以实例描绘了火球直径、高度以及目标接受到的热通量等火球参数的动态变化规律.结果表明:具有时间属性的火球热辐射动态模型计算出的热辐射值小于静态模型计算的值,动态模型有可能更准确地描述火球参数的实际动态变化,进而合理地确定火球热辐射的人员伤亡区域,并为过热可燃液体容器的安全设计及风险分析提供一种新的后果评估技术及方法.     

水平燃料填充床反向阴燃传播及其熄灭分析

根据单步反应机理(仅包括燃料的氧化),建立了一维非稳态燃料填充床反向阴燃的数学模型。通过简化模型参数及大活化能渐近分析,得出了定性描述燃料反向阴燃传播的两个方程。结果表明:随着空气流量的增大,阴燃温度是不断上升的,但由于受到反向空气风流的影响,阴燃温度的增长幅度是逐渐变小的;阴燃传播速度却呈现出先增大后减小直至熄灭的变化趋势。这种变化趋势与前人的实验结果相一致。通过定性分析得出:在气体流量为零的情况下,燃料仍然可以发生阴燃,而维持阴燃不断传播所需要的氧气量源于反应区域周围气体的扩散。此外,也分析了燃料特性参数(如密度、孔隙率、比热、导热系数及活化能)对燃料阴燃温度和阴燃速度传播的影响。     

Analysis of the boiling liquid expanding vapor explosion (BLEVE) of a liquefied natural gas road tanker: The Zarzalico accident

The road accident of a tanker transporting liquefied natural gas (LNG) originated a fire and, finally, the BLEVE of the tank. This accident has been analyzed, both from the point of view of the emergency management and the explosion and fireball effects. The accidental sequence is described: fire, LNG release, further safety valves release, flames impingement on vessel unprotected wall, vessel failure mode, explosion and fireball. According to the effects and consequences observed, the thermal radiation and overpressure are estimated; a mathematical model is applied to calculate the probable mass contained in the vessel at the moment of the explosion. The peak overpressure predicted from two models is compared with the values inferred from the accident observed data. The emergency management is commented.     

LPG沸腾液体扩展蒸气爆炸火球热辐射概率风险评估

分析了火球热辐射的特点,针对LPG沸腾液体扩展蒸气爆炸火球造成的热辐射危害存在不确定性,建立了爆炸火球热辐射风险评估模型,提出了一种基于Monte-Carlo模拟的不确定性处理方法,引入实例计算了LPG沸腾液体扩展蒸气爆炸火球伤害范围、事故风险概率曲线方程和累计概率曲线方程,对于定量评估火球热辐射风险具有重要意义.     

BLEVE: The case of water and a historical survey

After a short update of the current more accepted definition of BLEVE, the special features of water BLEVEs are analyzed. The stronger overpressure wave generated in the case of water as compared to that of other substances is justified in terms of volume change. Through a comparison with liquefied pressurized propane, three possibilities are analyzed: the simultaneous contribution of both the liquid and the preexisting vapor, the contribution of the liquid flash vaporization, and the contribution of the pre-existing vapor. Also a historical survey on a set of 202 BLEVE accidents –the largest sample of BLEVE accidents surveyed until now– is presented. LPG was the most common substances in this set of accidents. However, water and LNG (11% of water and 4% of LNG in the studied cases) have also been involved. Impact failure (44.8%) and human factor (30.3%) were the most common causes of BLEVEs. Transport, storage, process plants, and transfer were the activities in which more accidents occurred.     

液化石油气BLEVE事故研究

为了减小液化石油气沸腾液体扩展蒸汽云爆炸事故后果,采用ALOHA软件对液化石油气储罐泄漏事故进行研究,基于液化石油气泄漏量、空气湿度、风速、储存温度等爆炸事故后果影响因素进行数值模拟。研究结果表明:液化石油气泄漏量越大,沸腾液体扩展蒸汽云爆炸事故产生的火球直径越大,燃烧时间或热辐射时间越长,且造成的危害范围越大,事故后果越严重;随着空气湿度增加,事故影响的范围逐渐减小,事故后果相对减小;随着液化石油气储存温度增加,事故影响范围逐渐减小;风速对于事故影响范围无影响;空气湿度、储存温度及风速对火球直径及火球燃烧时间无影响。     

An experimental investigation of fluid flow and combustion characteristics of dual-fuel in a cylindrical combustion chamber

Combustion and fluid flow characteristics of coflowing LPG and kerosene have been investigated experimentally. A cylindrical water cooled combustion chamber was used to investigate the effect of changing the injection location and percentage of liquid fuel during gaseous fuel combustion. It was found that the injection of liquid fuel leads to an increase in the absolute value of maximum positive axial velocity and reduces the absolute value of the maximum negative axial velocity compared to the case of LPG alone. Also, a stable temperature distribution is noticed at axial distance of X/D approximately equal to 2.15 (where X is the axial distance measured from the inlet of diffuser, and D is chamber diameter). This is less than that of gaseous fuel combustion (approximately equal to 2.91). The change of injection location leads to a reduction in values of gas temperatures at X_inj/D=0.15 then it increased to reach maximum values at X_inj/D=0.35 which is approximately the same value for combustion of LPG fuel only. Any further increase in the injection location leads to a reduction in gas temperature, especially at the upstream sections of the combustion chamber. Also, it was found that values of temperature along the combustion chamber were decreased with increasing the percentage of the injected liquid fuel due to incomplete combustion of liquid fuel. Values of combustion chamber efficiency (η) for all percentage of liquid fuel at X_inj/D=0.35 are higher than those for combustion of LPG alone.     

Assessing the hazards from a BLEVE and minimizing its impacts using the inherent safety concept

Many worlds' major process industry accidents are due to BLEVE such as at Feyzin, France, 1966 and San Juan Ixhuatepec, Mexico City, 1984. One of the approaches to eliminate or minimize such accidents is by the implementation of inherently safer design concept. This concept is best implemented where the consequence of BLEVE can be evaluated at the preliminary design stage, and necessary design improvements can be done as early as possible. Thus, the accident could be avoided or minimized to as low as reasonably practicable (ALARP) without resorting to a costly protective system. However, the inherent safety concept is not easy to implement at the preliminary design stage due to lack of systematic technique for practical application. To overcome these hurdles, this paper presents a new approach to assess process plant for the potential BLEVE at the preliminary design stage and to allow modifications using inherent safety principles in order to avoid or minimize major accidents. A model known as Inherent Fire Consequence Estimation Tool (IFCET) is developed in MS Excel spreadsheet to evaluate BLEVE impacts based on overpressure, radiation heat flux and missile effects. In this study, BLEVE impacts are the criteria used as the decision-making for the acceptability of the design. IFCET is integrated with iCON process design simulator for ease of data transfer and quick assessment of potential BLEVE during the design simulation stage. A case study was conducted to assess of potential BLEVE from a propane storage vessel at the design simulation stage using this new approach. The finding shows promising results that this approach has a potential to be developed as a practical tool.     

危险工业设施周边土地利用规划研究

由于工业设施的存在,其周边区域常常受到潜在工业事故的威胁,为了减小这种风险,必须对这些区域进行合理的土地利用规划。借鉴欧洲研究者的研究方法,利用基于后果的风险评价方法确定不同破坏分区的边界,并将不同土地利用类型的脆弱等级引入土地利用规划,结合二者的结果,依据决策矩阵得到规划决策意见。通过将上述方法应用在某拟建的LPG中转站周边区域,以丙烷泄漏引起的沸腾液体蒸气爆炸为例,将风险分析和决策结果显示在地理信息系统上。案例分析表明该设施对周边区域影响较大,需要对其进行重新选址。     

Class-2 hazmat transportation consequence assessment on surrounding population

The transportation of hazardous materials by road is an utmost necessity of the world for the societal benefits, but at the same time the activity is inherently dangerous. Incidents involving hazardous material (hazmat) cargo particularly the class-2 materials can lead to severe consequences in terms of fatalities, injuries, evacuation, property damage and environmental degradation. The rationale behind considering class-2 hazmats is that they pose the greatest danger to the people and property along the transport route because of their storage condition on the transport vessel. They are stored either in pressurized vessels or in cryogenic containers. Any external impact due to collision may cause catastrophic failure of transport vessels, known as BLEVE (Boiling Liquid Expanding Vapour Explosion) with devastating consequences. Further, any continuous release from containment may cause what is known as ‘Unconfined Vapour Cloud Explosion’ (UVCE). Historically frequency of BLEVE occurrence is of the order of 1 × 10⁻⁶ per year or less, but other release scenarios e.g. a large vapour or liquid leaks are more probable and could also have devastating effects on the surrounding population. As such, the paper discussed various event scenarios and the consequences taking examples of a class-2.1 material (1,3 butadiene) and another class-2.3 (ammonia) hazmat. Comparative analysis suggests that per ton basis a rupture of ammonia tanker gives rise to larger impact areas and poses larger lethality risks compared to 1,3 butadiene as far as toxic effects are concerned. Besides, from fireball fatality on similar basis propylene causes higher consequence distance than LPG followed by ethylene oxide and 1,3 butadiene. The impact zone study results may be utilized as inputs for identifying the potential vulnerable area on a GIS enabled map, along a designated State highway route passing through an important industrial corridor in western India.     

Fire and risk analysis during loading and unloading operation in liquefied petroleum gas (LPG) bottling plant

The article focuses on analyzing risks associated with the gas transfer operation in a liquified petroleum gas (LPG) bottling plant in India. The transfer operations involve transferring liquified gas from the transport tanker to the underground storage tank. Due to the rapid expansion of the cities, many LPG bottling plants in India got surrounded by residential areas and business centers. Moreover, to maintain the supply chain, the frequency of the transfer operations at the bottling plant also increased. In this scenario, an accidental release of LPG during the transfer operation may lead to various consequences such as a pool fire, a fireball, and even a catastrophic rupture of the tank with a successive explosion of its contents. In the study, the operations involved in bottling plants are classified into different hazard zones and analyzed. The probability of occurrence of events leading to an accident is modeled using modeling tools such as ALOHA and PHAST. The consequences of an accident following various events, such as jet fire, fireball, etc., are modeled, and the simulation results are compared. The thermal radiation has been estimated as 4–40 kW/m², which could adversely affect the nearby population and could result in damaging plant machinery and equipment.     

扑救液化石油气储罐爆炸火灾安全距离的确定

液化石油气储罐爆炸火灾是一类比较难于扑救的特殊火灾，如何根据现场的情况快速评估事故危害，并确定灭火指挥和人员疏散的安全距离，是消防指挥员指挥决策的重要问题，也是难点问题。本文研究了液化石油气储罐发生BLEVE时的热辐射和冲击波计算方法，并导出了安全距离的确定方法。对于消防指挥员快速决策具有十分重要的意义。     

氨分解装置中液氨储罐火灾爆炸危险性分析

以某金属处理企业氨分解装置中液氨储罐罐区为例,对液氨泄漏后火灾爆炸事故及其伤害范围进行了研究,用池火、蒸气云爆炸和沸腾液体扩展蒸气爆炸模型进行计算分析,给出火灾、爆炸事故的人员伤害和财产损失范围。结果表明:围堤堤内池火或罐内池火时,罐区建构筑物内的汽化器、管道等设备会因直接过火或热辐射导致损坏,建筑内人员死亡,但难以波及罐区之外;蒸气云爆炸产生相当于1192.72kgTNT爆炸的当量,爆炸的后果严重,应重点防范,防范的重点为液氨泄漏、点火源;沸腾液体扩展蒸气爆炸的火球半径56.1m,持续时间8.7s,死亡半径27.2m,其源于储罐受热或系统突然失效,液体瞬时泄漏汽化并遇点火源而发生,具有突发性且后果严重,企业应高度重视并严格储罐及系统的定期检验与校验、密切关注系统的有效运行。     

An innovative and comprehensive approach for the consequence analysis of liquid hydrogen vessel explosions

Hydrogen is one of the most suitable solutions to replace hydrocarbons in the future. Hydrogen consumption is expected to grow in the next years. Hydrogen liquefaction is one of the processes that allows for increase of hydrogen density and it is suggested when a large amount of substance must be stored or transported. Despite being a clean fuel, its chemical and physical properties often arise concerns about the safety of the hydrogen technologies. A potentially critical scenario for the liquid hydrogen (LH₂) tanks is the catastrophic rupture causing a consequent boiling liquid expanding vapour explosion (BLEVE), with consequent overpressure, fragments projection and eventually a fireball. In this work, all the BLEVE consequence typologies are evaluated through theoretical and analytical models. These models are validated with the experimental results provided by the BMW care manufacturer safety tests conducted during the 1990's. After the validation, the most suitable methods are selected to perform a blind prediction study of the forthcoming LH₂ BLEVE experiments of the Safe Hydrogen fuel handling and Use for Efficient Implementation (SH₂IFT) project. The models drawbacks together with the uncertainties and the knowledge gap in LH₂ physical explosions are highlighted. Finally, future works on the modelling activity of the LH₂ BLEVE are suggested.