烟气循环流化床脱硫脱硝工艺技术的特点与现状

火力发电厂是我国最主要的烟气排放源,产生大量的SO2及NOx,给大气环境造成了很大的危害.简单阐述了烟气循环流化床脱硫脱硝技术的一些特点,介绍了目前几种常见的循环流化床脱硫脱硝技术.     

湿法烟气脱硫机理与工程对策

烟气脱硫关注的是对流扩散.脱硫工艺根据双膜理论的基本概念所确定的相际传质速度关系,为传质设备设计的主要依据.烟气脱硫技术中大量采用化学吸收法.合理提高吸收塔内烟气流速,有利于提高系统传质速率,减少传质阻力;通过对塔局部优化设计,可增强系统传质性能.对石灰石-石膏法而言,液气比决定了石灰石的消耗量.烟气中的飞灰既在液相膜表面结壳,阻碍石灰石的溶解,又影响脱硫系统含尘量排放指标,降低石膏品质.石灰石粒径确定原则为在保证一定脱硫率的前提下,获取最优的经济指标.浆液的pH值是影响脱硫效率的重要因素.通过对系统操作、运行和设计中几个重要参数的分析,提出相应工程对策.     

陶瓷管表面NaHCO3粉体干法脱硫研究

探讨Na HCO3的加热分解特性并将其负载于陶瓷管表面进行了脱硫实验研究,发现Na HCO3在合理的灼烧温度下将在热分解为Na2CO3的过程中形成多孔结构,可在没有液相水存在的情况下成功实现SO2去除,灼烧温度过高则发生颗粒烧结从而降低脱硫效果;进口气流SO2浓度150 ppm的情况下,陶瓷管表面厚度仅仅50μm的Na HCO3粉体可以在20~40 min内将出口气流中的SO2限制在17.5 ppm(50 mg/m^3)的超净排放限值以下。Na HCO3作为干法脱硫剂可在不明显提高烟气湿度和降低其温度的条件下成功实现脱硫,结合陶瓷过滤管的除尘作用,有望实现烟气的深度除尘和脱硫操作的一体化。     

MCM-41吸附法脱除烟气中二氧化硫的研究

基于活性炭吸附剂存在再生成本高、高温吸附能力差以及在高湿高温下脱附后性能严重下降等问题,研究采用MCM-41材料作为新型烟气脱硫吸附材料,该材料具有表观均匀、比表面积大、耐高温、脱附后能高效利用等优点,该研究设计了一种基于MCM-41材料的烟气脱硫吸附装置。介绍了该烟气脱硫吸附装置的结构、工作原理,并对MCM-41材料和活性炭在烟气中二氧化硫吸附效果进行了对比实验研究。研究结果表明:MCM-41吸附剂脱硫性能优异,相比活性炭吸附剂,脱硫效率提高了4%~8.4%,基于MCM-41材料的烟气脱硫吸附装置结构紧凑、占地面积小、吸附剂更换方便、脱硫效率高,在烟气排放量较小的各类工业企业脱硫系统中具有广泛的应用前景。     

烟道内喷雾干燥法脱硫的实验研究

通过对影响脱硫效率的几个因素:烟气出塔温度、化学计量比、烟气中SO2的起始浓度、烟气在烟道中的流速以及烟气中水蒸气含量和氧气含量的实验研究,得出了适宜于提高脱硫效率的反应条件,这些工作给该法在工程实际应用中提供了参考依据.     

硫化矿活性矿浆烟气脱硫技术适用性探析

重点进行SO_2浓度、液气比、浆液浓度、pH值对脱硫效率影响的试验研究,验证硫化矿活性矿浆脱硫技术的适用性。结果表明,该技术适用于低浓度烟气脱硫工艺,pH值在6.0~6.5,液气比在8~10 L/m3范围内,实现了高脱硫效率、低能耗、安全稳定运行,为行业内低浓度SO_2烟气脱硫开辟了新的途径。     

旋转填充床强化吸收模拟烟气中NO的研究

旋转填充床(RPB)是一种新兴、高效的气液传质设备。以H_2O_2、NaOH及H_2O_2+NaOH复合溶液作为吸收液,采用旋转填充床对含NO模拟烟气的吸收过程进行试验,考察了PRB的转速、气液比对超重力旋转填充床强化传质性能的影响,不同种类的吸收液及浓度、吸收反应时间对脱除低浓度NO效率的影响,以及吸收产物的种类及分布。结果表明,当超重力旋转填充床的转速为900 r/min、气液比为5∶1时,以0.8 mol/L H_2O_2为吸收液的NO脱除率为38%;以0.01 mol/L NaOH为吸收液的NO脱除率为34%;以0.03 mol/L NaOH和0.4 mol/L H_2O_2为复合吸收液时,NO脱除率达95%,NO被吸收后的产物为硝酸根和亚硝酸根离子,成分简单,经简单处理可制成工业原料,直接回收利用。     

火电厂烟气脱硫系统运行常见故障分析

为降低火电厂SO<,2>的排放,大部分火电厂采用烟气脱硫技术,在烟气脱硫技术中湿式石灰石/石膏法脱硫应用最为广泛,而脱硫系统的运行可靠性是保证火电厂烟气脱硫效果,减少SO<,2>排放的重要保证.在已投运的火电厂中,脱硫系统运行可能会出现脱硫效率下降,系统堵塞等问题,因此在实际过程中如何处理好此类问题成为保证火电厂脱硫效...     

Improved VOC bioremediation using a fluidized bed peat bioreactor

A gas–solid fluidized bed bioreactor was successfully used to treat air contaminated with a volatile organic compound (VOC). A bioreactor containing both a fluidized and packed bed of moist peat granules removed ethanol, a representative VOC, from an air stream. The fluidized bed operation mode of the bioreactor outperformed the packed bed mode. The maximum elimination capacity (EC) of ethanol in the fluidized mode was 1520 g m⁻³ h⁻¹, with removal efficiencies ranging between 45 and 100%, at loadings up to 3400 g m⁻³ h⁻¹. Maximum EC was 530 g m⁻³ h⁻¹ in the packed bed mode. Removal efficiency in the fluidized bioreactor was best at the lowest velocity, where the bubbling bed fluidization regime predominated. As gas velocity increased, the size and amount of large bubbles (slugs) increased and removal efficiency decreased while elimination capacity increased.     

石灰浆液荷电喷雾烟气脱硫模型与试验

荷电喷雾烟气脱硫技术是在喷雾湿法烟气脱硫基础上引入荷电效应,使之在较低的喷雾量下获得较高的脱硫效率.为了研究其脱硫机理,以实验室小试装置为基础,从气液传质人手对雾滴传质过程进行简化,考虑静电场中雾滴所受的库仑力与极化力,利用双膜理论建立荷电喷雾烟气脱硫过程的数学模型,对脱硫效率进行预测与分析.模型计算及实验结果表明,模...     

湿法烟气脱硫对工业粉尘的协同脱除

通过对燃煤锅炉、烧结机和催化裂化炉排放工业烟气的湿法脱硫装置进出口粉尘特性的测试分析,从粉尘的粒径分布、疏水性以及吸收塔的内部结构研究湿法脱硫对3种工业烟气粉尘的协同脱除效果。结果表明,湿法脱硫具有粉尘的协同脱除作用,燃煤锅炉可以通过高效的湿法脱硫协同达到超低排放;而烧结烟气的粉尘疏水性高于燃煤粉尘,脱除效率一般,需要采用更复杂的吸收塔结构;催化裂化的粉尘由于细颗粒物占比更大,颗粒物的脱除效果比燃煤粉尘效果略差。     

SCR脱硝装置关键断面的流场试验及系统优化

选择性催化还原脱硝是NO X治理最佳技术,其脱硝效率、氨逃逸率与关键断面的流场状况密切相关。以某300 MW机组SCR脱硝装置为对象,在锅炉冷态通风条件下,对SCR反应器入口导流板出口、上层及中层催化剂床层上方0.5 m处3个断面进行流场测试,结果表明:沿烟气流动方向,3个断面A/B侧相对偏差系数分别为0.33/0.40、0.27/0.29、0.16/0.18,均呈现甲乙侧均匀,而前后墙差异大的特点。由于格栅、床层的整流作用,后续烟气流动的均匀性不断改善。通过建立全尺寸三维计算模型,CFD数值模拟优化结果显示,对非等距布置后墙的18个整流格栅逐渐加高,可使上层催化剂床层上方0.5 m处速度偏差从27.0%降到12.2%。     

分析钛管冷凝除湿技术在燃煤电厂烟羽治理中的应用实例

目前消除"有色烟羽"主要采用MGGH、GGH等烟气再热技术,这些技术只是通过提高烟气扩散消除"有色烟羽"的视觉感受,但不能减少污染物和水汽的排放。本文介绍了一种钛管冷凝除湿技术在某300MW循环流化床机组"烟羽治理"中的实际应用,并对冷凝除湿过程中烟气水回收、污染物协同治理等效果进行分析,最终实现节水及污染物协同减排的目的。     

湿法脱硫系统优化分析

分析了运用烟塔合一等技术对现有湿法脱硫系统简化的可行性.在湿法脱硫系统中,利用冷却塔排烟气代替烟囱排烟,取消烟囱和GGH换热器,将增压风机和引风机合二为一,可提高能源的利用效率,减少设备的投资,降低系统运行及维护费用.     

Low-dose irradiation by electron beam for the treatment of high-SOx flue gas on a semi-pilot scale—Consideration of by-product quality and approach to clean technology

Attention has been focused on the treatment of lignite-fired flue gas in order to use lignite in an environmentally friendly way – (i) low-CO₂ emission, (ii) production of a valuable by-product, (iii) no discharge of wastewater, (iv) direct removal of SO₃ (strong toxicity), and (v) treatment of high SO₂ concentration. Based on these criteria, electron beam irradiation with ammonia injection was tested on a semi-pilot scale: 800 Nm³ h^?1 flow rate, 5500 ppm SO₂, 70 ppm NO_x, 22% flue gas moisture, and 75–80 °C at the reactor outlet.As an energy-saving measure, a low dose (5 kGy) of irradiation was applied: the problem lay in the by-product quality. It is considered that (NH₄)₂SO₃ and NH₄HSO₃ produced by thermal reactions are oxidized to form (NH₄)₂SO₄ (fertilizer) by an electron beam. However, not all reactions were complete because the by-product contained small amounts of H₂SO₄ and NH₂SO₃NH₄ (herbicide), so a vegetable pot test was performed to study the by-product quality: no adverse effect was observed. It is inferred from the pot test that slightly acidic soil may protect vegetables from disease and a small amount of NH₂SO₃NH₄ probably affects woody species and not herbaceous species.It is concluded that the electron beam system is noted as a multi-component pollution control process (removal of NO_x, SO₃, SO₂ and dioxins) and this system will contribute to environmentally friendly use of lignite as well as agricultural productivity via fertilizer supply.     

unipol气相法聚乙烯聚合过程的危险分析与控制

在聚乙烯工业生产中,聚合过程本身存在着一些固有危险因素,如反应过程中热量的移出、聚合原料以及聚合助剂的燃爆危险等,一直都是从事安全工作人员关注的重点。很多相关的技术研发公司均采取的不同的手段,加以应对。其中,美国UCC公司的un ipol气相法聚乙烯工艺,针对这些危险因素采取了一定的控制措施,较好的解决了这些问题。例如,为了解决反应聚合反应热量的问题,采用循环气大量循环,在流化床反应器外消除反应热,同时,在循环气内加诱导冷凝剂的方法吸收聚合反应放出的热量。就此,本文从化工过程安全的角度,对un ipol气相法聚乙烯工艺中,聚合过程存在的固有危险因素产生的原因及其可能导致的结果和在工艺中针对这些问题采取的控制措施及其工作原理加以分析。     

Enhanced NOx removal from flue gas by an integrated process of chemical absorption coupled with two-stage biological reduction using immobilized microorganisms

An integrated process of metal chelate absorption coupled with two stage bio-reduction using immobilized cultures has been proposed to continuously removal of NO_x, and the effects of SO₂, NO and O₂ concentration, gas/liquid flow rate on NO_x removal efficiency were investigated. Although nitrogen-containing components, such as Fe(II)EDTA-NO, NO₂^? and NO₃^? in the scrubbing solution, inhibited the bio-reduction of Fe(III)EDTA obviously, it was feasible to abate the inhibition effect by using the two stage bio-reduction system, and thus to improve NO_x removal efficiency. The removal efficiency decreased slowly with the increase of SO₂, O₂, NO concentration and gas flow rate, and increased with the increase of liquid flow rate. Continuously operating for 18 days, a high removal efficiency around 95% was reached by using the two-stage bio-reduction system with immobilized microorganisms, while the value decreased to 85% after 5 days of operation by using the suspended microorganisms, at a constant gas flow rate of 60 L/h containing 424–450 mg/m³ NO, 2428–2532 mg/m³ SO₂ and 3% O₂.     

An experimental study for H2S and CO2 removal via caustic scrubbing system

In this study, removal of hydrogen sulfide (H₂S) and carbon dioxide (CO₂) from simulated syngas has been studied on one column scrubbing system. Gas flow rate as a measure of gas residence time and superficial gas velocity, gas composition, inlet H₂S load, flow modes (countercurrent and cocurrent) and packing geometry were the parameters in the design and/or operation of an acid gas scrubber system. Better H₂S scrubbing efficiencies have been obtained in countercurrent flow mode than that of cocurrent flow mode. When accordingly designed, static mixer with its superior performance on H₂S removal overweighed to structured packings. The coexistence of CO₂ and H₂S has been shown to increase the sodium hydroxide (NaOH) consumption along the scrubber column thereby decreasing the H₂S removal efficiency at higher H₂S loads. The gas residence time as changing with the gas velocity was found to be more dominant on acid gas removal efficiency than the effect of superficial gas velocity within the experimented range. A gas residence times of equal or above 3 s were seemed to be closer to the optimum point.     

循环流化床锅炉局部磨损问题及控制

对循环流化床锅炉(以下简称CFBB)局部磨损的机理进行了分析，总结了几种控制防磨措施，为CFBB正常维护提出了几点建议。     

Process safety aspects in water-gas-shift (WGS) membrane reactors used for pure hydrogen production

The syngas produced by coal gasification processes can be utilized in Pd-based water-gas-shift membrane reactors for the production of pure H₂. Pd/alloy composite membrane reactors exhibit comparative advantages over traditional packed bed reactors such as simultaneous reaction/separation in one compact unit and increased reaction yields. Furthermore, the development of comprehensive process intensification strategies could further enhance membrane reactor performance resulting in a substantially smaller and functional, inherently safer, environmentally friendlier and more energy efficient process.A systematic non-isothermal modeling framework under both steady state and dynamic/transient conditions for a catalytic high temperature water-gas shift reaction in a Pd-based membrane reactor has been developed to characterize the dynamic behavior of the process system at various operating conditions from a process safety standpoint. In particular, various reaction conditions as well as key process variables such as feed temperature and flow rate, catalyst loading, driving force for H₂ permeation are considered as they are critically related to various safety aspects in the operation of a Pd-based membrane reactor. Within the proposed framework, process parameters and operating conditions which may induce hazards and compromise process safety are identified, analyzed and characterized. Finally, the proposed approach is evaluated through detailed simulation studies in an illustrative case study involving a real Pd-based membrane reactor used for pure hydrogen production and separation that exhibits complex behavior over a wide operating regime.