Stochastic modeling of accident risks associated with an underground coal mine in Turkey

In this study, a methodology is proposed towards development of an uncertainty model that includes randomness in the occurrence of days-lost accidents in a coal mine. The accident/injury data consists of 1390 days-lost accident cases recorded at GLI-Tuncbilek underground lignite mine from January 1994 to December 2002. In the first step of proposed methodology, the frequency and the severity of the accidents have been modeled statistically by fitting appropriate distributions. The test done by BestFit software yields a chi-square value of 21.53 (p = 0.089) with 14 degrees of freedom and estimates the parameter of lambda for Poisson distribution as 12.87 accidents/month. For the severity component, a lognormal distribution is fitted to days-lost data and chi-square goodness-of-fit test calculates a value of 40.44 (p = 0.097) with 30 degrees of freedom. The parameters of lognormal distribution are estimated as a mean of 14.3 days and standard deviation of 23.1 days, respectively. Then, two distributions are basically combined by Monte Carlo simulation in order to construct relative risk levels in yearly base referring to the final cumulative distribution. Finally, a simple forecasting modeling is carried out in order to quantitatively predict the expected risk levels by using decomposition technique in time series analysis. Stochastic model estimates that although, there would be substantial reduction in the expected number of accidents in the near future, the higher level of risks still should be a concern for the mine management.     

The explosion overpressure field and flame propagation of methane/air and methane/coal dust/air mixtures

The explosion of the methane/air mixture and the methane/coal dust/air mixture under 40 J center spark ignition condition was experimentally studied in a large-scale system of 10 m³ vessel. Five pressure sensors were arranged in space with different distances from the ignition point. A high-speed camera system was used to record the growth of the flame. The maximum overpressure of the methane/air mixture appeared at 0.75 m away from the ignition point; the thickness of the flame was about 10 mm and the propagation speed of the flame fluctuated around 2.5 m/s with the methane concentration of 9.5%. The maximum overpressure of the methane/coal dust/air mixture appeared at 0.5 m. The flame had a structure of three concentric zones from outside were the red zone, the yellow illuminating zone and the bright white illuminating zone respectively; the thickness and the propagation speed of the flame increased gradually, the thickness of red zone and yellow illuminating zone reached 3.5 cm and 1 cm, the speed reached 9.2 m/s at 28 ms.     

Effects of high ammonia loads on nitrogen mass balance and treatment performance of a biotrickling filter

A biotrickling filter packed with coal slag as packing medium was continuously used for more than 9 months under high ammonia loading rates of up to 140 g/m³/h. Nitrogen mass balance and microbial community analysis were conducted to evaluate the inhibitory effects of high ammonia concentration and metabolic by-products on the rates of nitrification. Ammonia removal efficiency reached above 99% at an empty bed retention time of as low as 8 s when inlet concentrations were below 350 ppm. The maximum and critical elimination capacities of the biotrickling filter were 118 g/m³/h and 108.1 g/m³/h, respectively. Kinetics analysis results showed that less than 2.5 s was required for the biotrickling filter with pH control to treat ammonia at concentrations of up to 500 ppm in compliance with the Taiwan EPA standard (outlet NH₃ < 1 ppm). Results of mass balance and microbial community analysis indicated that complete removal was mainly contributed by the activities of autotrophic ammonia oxidizing bacteria and not by physical absorption or adsorption at low loading rates. However, at high inlet loadings, ammonium became the dominant by-product due to inhibitory effects of high ammonia concentration on the bacterial community.     

Disintegration of waste activated sludge by different applications of Fenton process

Oxidative disintegration of municipal waste activated sludge (WAS) using conventional Fenton (Fe²⁺ + H₂O₂, CFP) and Fenton type (Fe⁰ + H₂O₂, FTP) processes was investigated and compared in terms of the efficiency of sludge disintegration and enhancement of anaerobic biodegradability. The influences of different operational variables namely sludge pH, initial concentration of Fe²⁺ or Fe⁰, and H₂O₂ were studied in detail. The optimum conditions have been found as catalyst iron dosage = 4 g/kg TS, H₂O₂ dosage = 40 g/kg TS and pH = 3 within 1 h oxidation period for both CFP and FTP. Kinetics studies were performed under optimal conditions. It was determined that the sludge disintegration was happened in two stages by both processes: rapid and subsequent slow disintegration stages and rapid sludge disintegration stage can be described by a zero-order kinetic model. The effects of oxidative sludge disintegration under the optimum conditions on anaerobic digestion were experienced with biochemical methane potential (BMP) assay in batch anaerobic reactors. Total methane production in the CFP and FTP pre-treated reactors increased by 26.9% and 38.0%, relative to the untreated reactor (digested the raw WAS). Furthermore, the total chemical oxygen demand reductions in the pre-treated reactors were improved as well.     

Vented confined explosions in Stramberk experimental mine and AutoReaGas simulation

Research Mining Institute, Inc., Ostrava-Radvanice, in cooperation with Dept. of Theory And Technology of Explosives of University of Pardubice and Klokner Institute of CTU in Prague, has performed three series of experiments examining methane–air mixture explosions and their impact on 14 and 29 cm thick wall. The project was named ‘Modeling Pressure Fields Effects on Engineering Structures During Accidental Explosions of Gases in Buildings’ and was sponsored by Grant Agency of Czech Republic (project No. 103/01/0039). The project is aimed at deeper understanding of pressure field effect upon the structures. Methane-air mixture explosion was used to generate the blast wave. The geometrical configuration of the environment resembled a room of an average size, such as larger kitchen. Preliminary simulations were made by AutoReaGas code (Century Dynamics and TNO). The design phase was followed by tests in an experimental mine in Stramberk. Two masonry dams were build in the mine, with cross-section areas of 10.2 m² and longitudinal distance of 5.7 m, creating an explosion chamber with a volume of 58 m³. Two vent openings with an adjustable free cross-section were used to control the maximum overpressure inside the chamber. The concentration of methane-air mixture was approximately 9.5% (vol.) and the volumes of the clouds were 5.25, 10.2 and 15.3 m³ respectively. The generated blast wave overpressures inside the chamber ranged between 1 and 150 kPa. According to experimental results a calibration of the code was performed. After the calibration it is possible to make relatively accurate simulations in similar geometry and to calculate the pressure loading of the structure at any spot in the simulated space. This paper describes the experiments performed and compares experimental and computational results.     

Methane–air mixtures ignited by CW laser-heated targets on optical fiber tips: Comparison of targets,optical fibers,and ignition delays

Fiber optic systems are being deployed in locations where explosive gas atmospheres are normally present or are present under fault conditions. The National Institute for Occupational Safety and Health, Pittsburgh Research Laboratory (NIOSH, PRL) conducted a study of laser safety in potentially flammable environments. Researchers conducted experiments to estimate the mean and standard deviation of laser powers needed to ignite 6% methane–air atmospheres using single mode optical fiber tips covered by two types of iron oxide (Fe₃O₄ and (FeMn)₂O₃) mixed with a ceramic adhesive. The iron oxides, heated by a 1064 nm continuous wave laser, ignited the methane–air mixtures at similar powers. The minimum igniting power and maximum non-igniting power (10 tests) were 407 and 350 mW, respectively, using a 62.5 μm fiber. Laser beams guided by 125 and 80 μm diameter cladding single mode fibers produced similar methane–air igniting powers. Ignition was not observed using coal particles at powers that produced ignition with the iron oxides. Threshold ignition delays using the single mode fiber were approximately proportional to the inverse square of the igniting power. Ignition delays were significantly longer than the reported activation time for a commercial fiber optic power limiter. Comparisons are made with the results of other researchers.     

Investigation of affecting parameters on treating high-strength compost leachate in a hybrid EGSB and fixed-bed reactor followed by electrocoagulation–flotation process

In this research, treatability of high-load compost leachate in a hybrid expanded granular sludge bed (EGSB) and fixed-bed (FB) bioreactor followed by electrocoagulation–flotation (ECF) system was examined. The operational factors in EGSB–FB were influent chemical oxygen demand (COD), hydraulic retention time (HRT) and COD/nitrogen ratio (COD/N). And, their interactive effects on the efficiency of COD removal and biogas production rate (BPR) as responses were analyzed and correlated by response surface methodology (RSM). The optimum conditions of the hybrid EGSB–FB reactor were acquired at COD = 7800 mg/L, HRT = 35 h, COD/N = 70, in which COD removal efficiency was 83% and BPR 94 mL/h. The amount of confidence interval was 95%. COD (relevant coefficient = 9.8) and HRT (relevant coefficient = −24) were resulted respectively as the most effective parameters on COD removal and BPR. Yet, COD/N parameter imposed negative effect on COD removal and BPR in values less than about 100. The outcomes indicated that operated ECF as post-treatment in constant conditions (electrolysis time = 75 min, electrodes distance = 3 cm, voltage = 20 V) successfully satisfied discharge criteria in the most part of experimental domains.     

Pressure characteristics and dynamic response of coal mine refuge chamber with underground gas explosion

Coal mine refuge chambers are new devices for coal mine safety which can provide basic survival conditions after gas explosion. In order to simulate the propagation of underground methane/air mixture blast wave, and check structural safety of coal mine mobile refuge chamber, an underground tunnel model and a refuge chamber model have been established based on explicit nonlinear dynamic ANSYS/LS-DYNA 970 program. Results show that the reflected wave pressure on the impact surface was about two times higher than that on the incident one. The relationship between the pressure fields of the chamber was analyzed. The maximum pressure of gas explosion reached about 0.71 MPa, and the pulse width was 360 ms. The maximum absolute displacement and stress occurs at the main door center and the connection of stiffeners and the front plate, respectively. The entire coal mine mobile refuge chamber was in elastic state and its strength and stiffness meet the safety requirements. The cabin door, the front plate and the connecting flange at cabin back as well as the stiffeners on each side were the most critical components. Suggestions were put forward for the refuge chamber.     

Experimental analysis of gas explosions at non-atmospheric initial conditions in cylindrical vessel

Accidental gas explosions in industrial equipment are seldom initiated at atmospheric conditions. Furthermore, fuel–air mixtures are generally turbulent due to rotating parts or flows. Despite these considerations, few studies have been devoted to the analysis of explosion properties at conditions of temperature and pressure different from ambient and in the presence of turbulence; therefore, experiments are still needed, even at lab-scale, e.g. for the design of mitigation system as venting devices.In this work, experimental explosion tests have been performed in 5 l, cylindrical tank reactor with stoichiometric methane–air mixtures at initial pressure and temperature up to 600 kPa and 400 K, centrally ignited or top ignited, and with the effect of initial turbulence level by varying the velocity of the mechanical stirrer.     

Explosibility of cork dust in methane/air mixtures

Explosibility studies of hybrid methane/air/cork dust mixtures were carried out in a near-spherical 22.7 L explosibility test chamber, using 2500 J pyrotechnic ignitors. The suspension dust burned as methane/air/dust clouds and the uniformity of the cork dust dispersion inside the chamber was evaluated through optical dust probes and during the explosion the pressure and the temperature evolution inside the reactor were measured. Tested dust particles had mass median diameter of 71.3 μm and the covered dust cloud concentration was up to 550 g/m³. Measured explosions parameters included minimum explosion concentration, maximum explosion pressures and maximum rate of pressure rise. The cork dust explosion behavior in hybrid methane/air mixtures was studied for atmospheres with 1.98 and 3.5% (v/v) of methane. The effect of methane content on the explosions characteristic parameters was evaluated. The conclusion is that the risk and explosion danger rises with the increase of methane concentration characterized by the reduction of the minimum dust explosion concentration, as methane content increases in the atmosphere. The maximum explosion pressure is not very much sensitive to the methane content and only for the system with 3.5% (v/v) of methane it was observed an increase of maximum rate of pressure rise, when compared with the value obtained for the air/dust system.     

Effect of spark duration on explosion parameters of methane/air mixtures in closed vessels

The paper outlines an experimental study on influence of the spark duration and the vessel volume on explosion parameters of premixed methane–air mixtures in the closed explosion vessels. The main findings from these experiments are: For the weaker ignition the spark durations in the range from 6.5 μs to 40.6 μs had little impact on explosion parameters for premixed methane–air mixtures in the 5 L vessel or 20 L vessel; For the same ignitions and volume fractions of methane in air the explosion pressures and the flame temperatures in both vessels of 5 L and 20 L were approximately the same, but the rates of pressure rises in both vessels of 5 L and 20 L were different; The explosion indexes obtained from the measured pressure time histories for both vessels of 5 L and 20 L were approximately equal; For the weaker ignition with the fixed spark duration 45 μs the ignition energies in the range from 54 mJ to 430 mJ had little impact on the explosion parameters; For the same ignition and the volume fractions of methane in air, the vessel volumes had a significant impact on the flame temperatures near the vessel wall; The flame temperatures near the vessel wall decreased as the vessel volumes increased.     

Influence of super-absorbent polymer on the growth rate of gas hydrate

The growth rate of hydrate and morphology of methane hydrate formation were studied in a visual pressure cell at 5.5 MPa. The gas hydrate formation was carried out (coal mine methane (CMM) + tetrahydrofuran (THF) + sodium dodecyl sulphate (SDS) + H₂O) with and without SAP. Experimental data on the hydrate growth rate and induction time were obtained for three different CMM samples. The influence of SAP on hydrate growth rate was determined. Results showed that after the addition of SAP, with the methane concentration increased in CMM, the induction time was reduced by 9 min, 10 min and 3 min, and the growth rate was shortened by 0.56 × 10⁻⁶/m³ min⁻¹, 0.53 × 10⁻⁶/m³ min⁻¹ and 1.42 × 10⁻⁶/m³ min⁻¹, respectively. This study could be useful for the recovery of methane from CMM by forming hydrate in the chemical and mining industry.     

Fate of trace tetracycline with resistant bacteria and resistance genes in an improved AAO wastewater treatment plant

The fate of trace tetracycline, tetracycline resistant bacteria (TRB) and tetracycline resistant genes (TRGs) in an improved anaerobic-anoxic-oxic (AAO) wastewater treatment plant (WWTP) was investigated in this study. Quantitative real-time polymerase chain reaction (qPCR) and conventional heterotrophic plate count method were used to measure eight tet genes (tetA, tetB, tetC, tetE, tetM, tetO, tetS and tetX) and TRB, respectively. The TRB percent of total heterotrophic bacteria (THB) is about 1.31–24.1% in WWTP influent. Tet gene abundance in the WWTP varied greatly among the gene types. The concentrations of TRGs in effluent samples ranged from 7.11 × 10⁻⁹ to 1.53 × 10⁻⁴ copies/copy 16S rRNA gene. TRB and THB, tetM and tetO, tetE and tetX, but not the others, showed a significant correlation with each other (p < 0.01). The relationships between ribosomal protection protein genes, enzymatic modification gene and corresponding concentrations of antibiotics were found to be considerably significant (R² = 0.898, p < 0.01 for ribosomal protection protein genes and R² = 0.872, p < 0.05 for enzymatic modification gene).     

Anaerobic digestion modeling of the main components of organic fraction of municipal solid waste

The organic fraction of municipal solid waste (OFMSW) is composed of several heterogeneous organic and inorganic wastes. The diversity of composition, the high volatile solid content and the biodegradable material that this waste offers make it quite an interesting option for anaerobic digestion (AD). Depending on the substrate composition, the biological degradation and kinetics of the AD could vary. Biochemical methane potential (BMP) tests are used as a tool to evaluate the methane production of several fractions of OFMSW, in order to study the influence of each fraction in the final mixture. The kinetic parameters of methane curves and the prediction of final productions are studied by different approaches to model equations using linear, exponential, logistic and Gaussian models. The analyses of the fractions indicate that organic substrates such as meat/fish which are in a small proportion in the final mixture, obtain major productivities (291 ± 3 mlCH₄/gVS), however others such as paper (217 ± 5 mlCH₄/gVS) could have their productivity enhanced due to their high VS present in the final mixture. Both the Gomperzt and the first order model fit reasonably with all the fractions, although substrates with lag phase adjust only to the Gompertz model explaining 99% of the experimental results.     

Effects of applied voltage on hydrogen production rate of a single reactor BML with Clostridium sp.

This study aimed to explore the influences of single-chamber systems with different applied voltage on bio-hydrogen (H₂) production. The reactor used was the bio-electrochemically assisted microbial reactor (BEAMR) membrane-less (BEAMR-membrane-less, BML). The microbial dark fermentative H₂ production method was adopted. After the hot screening process and the DNA sequencing, the domesticated dominant microflora was Clostridium sp. This study discussed the influences of the cases with (continuous and intermittent) and without applied voltage separately. The results showed that, the H₂ production rate of the case with intermittent applied voltage (117 mL/h g VSS) of 0.24 V was increased of 1.7 folds higher than the without applied voltage (69 mL/h g VSS) and 1.3 folds higher than the case with continuous applied voltage (88.2 mL/h g VSS) of 0.24 V. The produced H₂ concentration with intermittent applied voltage was 18.9% (18.6–19.1%) higher than the without applied voltage, while there was no significant difference with continuous applied voltage.     

Effects of obstacles and deposited coal dust on characteristics of premixed methane–air explosions in a long closed pipe

An experimental system including pressure transducer, electric spark ignition device, data acquisition and control unit was set up to investigate methane–air explosions in a horizontal pipe closed at both ends with or without the presence of obstacles and deposited coal dust. The experimental results show that explosion characteristics depended on the methane content, on the layout of obstacles, and on the deposited coal dust. Pressure fluctuation with a frequency of 150 Hz appeared in its crest when the methane content was close to the stoichiometric ratio (9.5% methane percentage by volume). The pressure rise rate increased locally when a single obstacle was mounted in the pipe, but it had little effect on the pressure peak. Repeated obstacles mounted in the pipe caused the pressure to rise sharply, and the mean maximum explosion overpressure increased with the increase of the obstacle’s number. The amplitude of pressure fluctuation was reduced when deposited coal dust was paved in the bottom of the pipe. However, when repeated obstacles were arranged inside, the maximum overpressures were higher with coal dust deposited than pure gas explosions.     

Explosion behavior of n-alkane/nitrous oxide mixtures

The explosion properties of alkane/nitrous oxide mixtures were investigated and were compared with those of the corresponding alkane/oxygen and alkane/air mixtures. The explosion properties were characterized by three parameters: the explosion limit, explosion pressure, and deflagration index. For the same alkane, the order of the lower explosion limits (LELs) of the mixtures was found to be alkane/oxygen ≈ alkane/air > alkane/nitrous oxide. In addition, the mixtures containing nitrous oxide tended to exhibit higher explosion pressures than the corresponding mixtures containing oxygen under fuel-lean conditions. The Burgess–Wheeler law was also observed to hold for the mixtures containing nitrous oxide.     

Experimental study of the characteristics of solid fuel from fry-dried swine excreta

Swine excreta were dried by boiling via immersion in hot oil. In this method, moisture in the excreta is replaced with oil or evaporated by turbulent heat transfer in high-temperature oil. The dried excreta can be used in an incinerator like low-rank coal or solid fuel. Refined waste oil and B–C heavy oil were used for drying. Drying for 8 min at 150 °C reduced the water content of raw excreta from 78.90 wt.% to 1.56 wt.% (refined waste oil) or 1.62 wt.% (B–C heavy oil) and that of digested excreta from 79.58 wt.% to 3.40 wt.% (refined waste oil) or 3.48 wt.% (B–C heavy oil). The low heating values of the raw and digested excreta were 422 kJ/kg and ?2,713 kJ/kg, respectively, before drying and 27,842–28,169 kJ/kg and 14,394–14,905 kJ/kg, respectively, after drying. A heavy metal analysis did not detect Hg, Pb, Cd, As, and Cr in the dried excreta, but Al, Cu, and Zn, which occur in the feed formula, were detected. Thermogravimetric analysis before and after drying revealed that emission of volatiles and combustion of volatiles and fixed carbon occurred at temperatures of 250–500 °C when air was used as the transfer gas.     

Techno-economic performance analysis and environmental impact assessment of small to medium scale SRF combustion plants for energy production in the UK

This paper investigates a techno-economic analysis on small and medium scales: 50 kilo tonnes per annum (ktpa) and 100 ktpa combustion plants with steam turbine technology utilising solid recovered fuel (SRF). Energy and efficiency calculations for the technical assessment are performed. The economic viability of the two processes is investigated through a discounted cash flow analysis. The levelised cost is used to calculate the cost of production of one unit of electricity. A life cycle assessment (LCA) of the 100 ktpa scale SRF plant is performed, where the foundations of LCA calculations reside in energy calculations carried out for the technical analysis. Life cycle inventories were developed using inventory analysis and impact assessment. The results of the LCA are compared with those from equivalent scale coal, natural gas and electricity-mix plants. The LCA is also compared with a landfill reference system. Both scales are economically and technically viable. The SRF plant has a lower global warming potential emission (E_GWP) compared with the coal, natural gas and electricity-mix plants and the reference landfill system.     

Boron removal from produced water using electrocoagulation

Produced water is the largest wastestream of oil and gas exploration but its chemical composition hinders its beneficial use. Effective treatment and reuse of produced water can mitigate scarcity of fresh water, especially in arid areas. Presence of inorganic compounds such as boron in produced water renders its beneficial use difficult. In this study, boron removal from produced water was investigated. Synthetic wastewater was prepared simulating the range of boron concentrations in produced water. Four operating parameters pH (3–11), charge loading (1200–3600 Ah/m³), contact time (15–90 min) and concentration (10–30 mg/L) were selected and their optimum conditions investigated. The obtained optimum conditions were applied to treat real produced water. Residual boron concentration of 0.3 mg/L was obtained from initial boron concentration of 15 mg/L in real produced water at optimum conditions of pH 7, charge loading 2400 Ah/m³ and contact time 90 min. Boron adsorption could be represented by Langmuir and Freundlich isotherm models. Electrocoagulation can be used for the effective removal of boron from produced water.