Characteristics of carbonized sludge for co-combustion in pulverized coal power plants

Co-combustion of sewage sludge can destabilize its combustion profile due to high volatility, which results in unstable flame. We carried out fuel reforming for sewage sludge by way of carbonization at pyrolysis temperature of 300-500 °C. Fuel characteristics of carbonized sludge at each temperature were analyzed. As carbonization temperature increased, fuel ratio increased, volatile content reduced, and atomic ratio relation of H/C and O/C was similar to that of lignite. The analysis result of FT-IR showed the decrease of aliphatic C-H bond and O-C bond in carbonization. In the analysis result of TG-DTG, the thermogravimetry reduction temperature of carbonized sludge (CS400) was proven to be higher than that of dried sludge, but lower than that of sub-bituminous coal. Hardgrove grindability index increased in proportion to fuel ratio increase, where the carbonized sludge value of 43-110 was similar or higher than the coal value of 49-63. As for ash deposits, slagging and fouling index were higher than that of coal. When carbonized sludge (CS400) and coal were co-combusted in 1-10% according to calorific value, slagging tendency was low in all conditions, and fouling tendency was medium or high according to the compositions of coal.     

活性污泥吸附废水中的铍

探讨了活性污泥吸附处理含铍废水的吸附动力学特性及吸附模型，研究了吸附后铍在活性污泥上的存在形态。实验结果表明，铍离子在活性污泥上的吸附行为遵循二级动力学规律，活性污泥在溶液中的分散性非常好，污泥微孔内扩散效应不是吸附过程的主要控制步骤，扩散速率主要由液相向固相的传质速率所控制，铍在污泥上的吸附主要为快速的表面吸附。铍在活性污泥上的吸附数据既可用Freundlich方程描述，也符合Langmuir吸附规律，Langmuir曲线的相关性还较Freundlich曲线高，吸附过程受温度影响不大，通过对处理后污泥的连续提取实验研究可知，处理后的活性污泥中铍的主要存在形态为有机结合态、残渣态和交换态。     

NaOH强化催化湿式氧化处理制药污泥

采用NaOH强化催化湿式氧化的方法处理制药污泥,考察了各工艺条件对污泥VSS去除率和COD去除率的影响。实验结果表明,在NaOH加入量10 g/L、反应温度260 ℃、初始氧气压力1.0 MPa、反应时间60 min的最佳工艺条件下,污泥VSS去除率和 COD去除率分别达到95%和60%,VSS去除率较高,污泥减量化效果显著。NaOH强化催化湿式氧化反应处理制药污泥的机理是氢氧根在高温条件下促进了微生物细胞的水解,促使污泥固体组分分解转移到液相中,最终有机物被降解为小分子有机物、CO₂和水。     

An IR study to investigate the structural relationship of lignin-like matter and lignosulphonates obtained from animal-vegetable wastes

Lignin-like matter (I) from rice hull residues and humin-like matter and (II) from rice hull-fecal matter compost yield, upon sulphonation by SO(3), the lignosulphonates III and IV, respectively. The solid state IR spectra of I and II are analysed and interpreted based on the functional groups content values obtained for III and IV by solution NMR spectroscopy. IR absorbance values at five selected wavelengths for I and II correlate well with functional groups content values for III and IV according to Beer's law. It is concluded that the sulphonated derivatives, aside from the -SO(3)H content, reflect well the chemical structure of the parent materials. No side reaction of I or II with SO(3), other than C sulphonation, is apparent. The above correlation may be useful for waste management purposes.     

Copper stabilization in beneficial use of waterworks sludge and copper-laden electroplating sludge for ceramic materials

A promising strategy for effectively incorporating metal-containing waste materials into a variety of ceramic products was devised in this study. Elemental analysis confirmed that copper was the predominant metal component in the collected electroplating sludge, and aluminum was the predominant constituent of waterworks sludge collected in Hong Kong. The use of waterworks sludge as an aluminum-rich precursor material to facilitate copper stabilization under thermal conditions provides a promising waste-to-resource strategy. When sintering the mixture of copper sludge and the 900 °C calcined waterworks sludge, the CuAl₂O₄ spinel phase was first detected at 650 °C and became the predominant product phase at temperatures higher than 850 °C. Quantification of the XRD pattern using the Rietveld refinement method revealed that the weight of the CuAl₂O₄ spinel phase reached over 50% at 850 °C. The strong signals of the CuAl₂O₄ phase continued until the temperature reached 1150 °C, and further sintering initiated the generation of the other copper-hosting phases (CuAlO₂, Cu₂O, and CuO). The copper stabilization effect was evaluated by the copper leachability of the CuAl₂O₄ and CuO via the prolonged leaching experiments at a pH value of 4.9. The leaching results showed that the CuAl₂O₄ phase was superior to the CuAlO₂ and CuO phases for immobilizing hazardous copper over longer leaching periods. The findings clearly indicate that spinel formation is the most crucial metal stabilization mechanism when sintering multiphase copper sludge with aluminum-rich waterworks sludge, and suggest a promising and reliable technique for reusing both types of sludge waste for ceramic materials.     

超声波辅助破乳法回收石化罐底油泥中的原油

采用超声波辅助破乳法对安庆石化罐底油泥进行脱水处理,进而回收原油。考察了超声功率、水浴温度、超声时间、破乳剂加入量对油泥脱水率和原油回收率的影响。采用显微镜对处理前后的油泥内部结构进行表征。实验结果表明:在超声频率28 k Hz、超声功率70 W、水浴温度70℃、超声时间15 min、破乳剂加入量50μg/g的最佳超声波辅助破乳条件下,油泥脱水率和原油回收率分别为92.3%和98.5%,比没有超声波辅助的传统破乳法分别提高了25.7百分点和12.3百分点。表征结果显示,经超声波辅助破乳处理后,水滴的粒径和数量均明显减少,说明超声波辐射可有效地改善油泥的破乳效果。     

Characterization of char derived from various types of solid wastes from the standpoint of fuel recovery and pretreatment before landfilling

Carbonization is a kind of pyrolysis process to produce char from organic materials under an inert atmosphere. In this work, chars derived from various solid wastes were characterized from the standpoint of fuel recovery and pretreatment of waste before landfilling. Sixteen kinds of municipal and industrial solid wastes such as residential combustible wastes, non-combustible wastes, bulky wastes, construction and demolition wastes, auto shredder residue, and sludges were carbonized at 500 degrees C for 1h under nitrogen atmosphere. In order to evaluate the quality of char as fuel, proximate analysis and heating value were examined. The composition of raw waste had a significant influence on the quality of produced char. The higher the ratio of woody biomass in waste, the higher heating value of char produced. Moreover, an equation to estimate heating value of char was developed by using the weight fraction of fixed carbon and volatile matter in char. De-ashing and chlorine removal were performed to improve the quality of char. The pulverization and sieving method seems to be effective for separation of incombustibles such as metal rather than ash. Most char met a 0.5 wt% chlorine criterion for utilization as fuel in a shaft blast furnace after it was subjected to repeated water-washing. Carbonization could remove a considerable amount of organic matter from raw waste. In addition, the leaching of heavy metals such as chrome, cadmium, and lead appears to be significantly suppressed by carbonization regardless of the type of raw waste. From these results, carbonization could be considered as a pretreatment method for waste before landfilling, as well as for fuel recovery.     

Adsorption removal of pollutants by active cokes produced from sludge in the energy recycle process of wastes

This study proposes a recycling system of sludge into active cokes and the fundamental examinations for the application were carried out. In the system, active cokes were produced by carbonizing pellets of sludge in a steam stream. Pyrolysis gas yielded by carbonization can be available to a fuel for a steam generation boiler. The exhaust heat from the boiler is used sequentially for drying of sludge. The active cokes are applied to the adsorbent for dioxin removal in exhaust gas from incinerators of wastes, or for purification of gas obtained in a gasification process of wastes, particularly removal of H2S. The used adsorbent is not recycled, but incinerated in the furnace without a desorption process to decompose adsorbed dioxin or to oxidize H2S for a sequential desulfurization process of SO2. Dry pellets of sludge were carbonized in a quartz tube reactor under various atmospheres. The micro pore structure and the adsorption performance of the cokes produced without activation process were examined. The micro pore structure was influenced by the temperature, the sort of flow gas (N2, CO2 and steam) and carbonization time, and the active cokes produced under the condition of the temperature 823 K for 60 min in the steam atmosphere had a largest specific surface area in the diameter less than 5 nm. The amount of benzene adsorption as an alternative substance of dioxin into the active cokes had a similar quality to a commercial active char produced from coal if it was evaluated by adsorption per a unit specific surface area. This fundamental knowledge must be reflected to an optimum design for development of a simple continuous process to produce the active cokes by a fluidized bed type of the carbonization furnace.     

Resource recovery treatment of waste sludge using a solubilizing reagent

The dewatering of waste sludge continues to be a major problem in wastewater treatment. In this study, the solubilization treatment of waste sludge and extracellular polymeric substances using a solubilizing reagent was examined experimentally. For this purpose, a compression test of thickened waste sludge obtained after solubilization treatment was carried out. The total solid content of the dewatered cake was over 30% when using hydrochloric acid or acetic acid as the solubilizing reagent; however, it was about 20% when using sodium hydroxide. The thickened waste sludge was effectively solubilized when the concentration of acetic acid in the sludge, assuming that it was diluted by free water and not bound water in the sludge, was greater than 0.3 kmol/m³. A flocculated sedimentation test using the supernatant water after solubilization treatment was also carried out, revealing that it functions in a similar manner to commercial flocculant in aggregating solid particles under gravity. This result indicates that the supernatant water can act as a bioflocculant. Methane fermentation of the supernatant water was subsequently carried out. The findings showed that by using acetic acid as a solubilizing reagent, solubilized organic substances in the supernatant water could be recovered as a bioenergy resource.     

Analyses of incinerated ash of paper sludge: comparison with incinerated ash of municipal solid waste

Fourteen paper sludge samples were collected at seven representative pulp and paper mills in Japan, and were analyzed to obtain fundamental data on the reuse of paper sludge-incinerated ash as papermaking material. For comparison, incinerated ashes of municipal solid waste (MSW) were collected at MSW incineration plants in Tokyo, and analyzed by similar methods. Elementary and X-ray diffraction analyses revealed that the predominant elements in paper sludge samples are calcium, silicon, aluminum, and magnesium, which are derived from paper fillers, coating pigments, and coagulants used in papermaking and process effluent treatments. Similar results were also obtained for the MSW-incinerated ashes, indicating that major components in the collected MSW are paper-related materials. Incineration of paper sludge around 800°C is recommended in terms of high brightness of the incinerated ash, which has about 60% brightness. Calcium, silicon, and aluminum components in the paper sludge are fused or sintered by heating. Although paper-sludge-incinerated ashes have irregular shape and large particle size distributions, they may be used as papermaking materials after pulverization using a ball mill. The MSW-incinerated ashes have 5%–30% water-soluble fractions and low brightness, and thus incineration conditions must be changed to reuse the MSW-incinerated ash as a papermaking material.Part of this paper was presented at the 68th Research Conference of Japan Tappi, Tokyo, 2001     

Evaluation of a lime-mediated sewage sludge stabilisation process. Product characterisation and technological validation for its use in the cement industry

This paper describes an industrial process for stabilising sewage sludge (SS) with lime and evaluates the viability of the stabilised product, denominated Neutral, as a raw material for the cement industry. Lime not only stabilised the sludge, raised the temperature of the mix to 80-100 °C, furthering water evaporation, portlandite formation and the partial oxidation of the organic matter present in the sludge.Process mass and energy balances were determined. Neutral, a white powder consisting of portlandite (49.8%), calcite (16.6%), inorganic oxides (13.4%) and organic matter and moisture (20.2%), proved to be technologically apt for inclusion as a component in cement raw mixes. In this study, it was used instead of limestone in raw mixes clinkerised at 1400, 1450 and 1500 °C. These raw meals exhibited greater reactivity at high temperatures than the limestone product and their calcination at 1500 °C yielded clinker containing over 75% calcium silicates, the key phases in Portland clinker. Finally, the two types of raw meal (Neutral and limestone) were observed to exhibit similar mineralogy and crystal size and distribution.     

厌氧折流板污泥对偶氮染料酸性大红GR的生物降解性能研究

研究了厌氧折流板反应器（ABR）活性厌氧污泥对偶氮染料酸性大红GR的吸附与生物降解性能，并与失活污泥进行了对比。试验结果表明，35℃时厌氧活性污泥2h、12h、6d的脱色率分别为78.2%、86.0%、98.9%。无论在反应初始阶段还是稳定阶段，ABR活性厌氧污泥对染料的去除效果都明显优于失活污泥。而且在初始COD为1152mg/L的，由于非有效吸附位置染料脱落等原因，反应期间，失活污泥混合液中染料浓度还会升高。情况下，活性厌氧污泥混合液出水COD为86.0mg/L，去除率约为92.5%。这说明ABR厌氧污泥微生物在短时间内便可以得到驯化，一旦厌氧微生物适应生长环境，生物降解便开始对染料发挥作用。     

Using liquid waste streams as the moisture source during the hydrothermal carbonization of municipal solid wastes

Hydrothermal carbonization (HTC) is a thermal conversion process that can be an environmentally beneficial approach for the conversion of municipal solid wastes to value-added products. The influence of using activated sludge and landfill leachate as initial moisture sources during the carbonization of paper, food waste and yard waste over time at 250 °C was evaluated. Results from batch experiments indicate that the use of activated sludge and landfill leachate are acceptable alternative supplemental liquid sources, ultimately imparting minimal impact on carbonization product characteristics and yields. Regression results indicate that the initial carbon content of the feedstock is more influential than any of the characteristics of the initial liquid source and is statistically significant when describing the relationship associated with all evaluated carbonization products. Initial liquid-phase characteristics are only statistically significant when describing the solids energy content and the mass of carbon in the gas-phase. The use of these alternative liquid sources has the potential to greatly increase the sustainability of the carbonization process. A life cycle assessment is required to quantify the benefits associated with using these alternative liquid sources.     

Analysis of the combustion and pyrolysis of dried sewage sludge by TGA and MS

In this study, the combustion and pyrolysis processes of three sewage sludge were investigated. The sewage sludge came from three wastewater treatment plants.Proximate and ultimate analyses were performed. The thermal behaviour of studied sewage sludge was investigated by thermogravimetric analysis with mass spectrometry (TGA-MS). The samples were heated from ambient temperature to 800 °C at a constant rate 10 °C/min in air (combustion process) and argon flows (pyrolysis process). The thermal profiles presented in form of TG/DTG curves were comparable for studied sludges. All TG/DTG curves were divided into three stages. The main decomposition of sewage sludge during the combustion process took place in the range 180–580 °C with c.a. 70% mass loss. The pyrolysis process occurred in lower temperature but with less mass loss. The evolved gaseous products (H₂, CH₄, CO₂, H₂O) from the decomposition of sewage sludge were identified on-line.     

氯化铵浸取法回收盐泥中的镁

以盐泥为原料,采用氯化铵浸取回收盐泥中的Mg²⁺,以浸取液和回收的氨反应制取氢氧化镁产品。考察了盐泥浆液固含量、浸取时间、物料比（氯化铵与盐泥中氢氧化镁的摩尔比）等工艺条件对Mg²⁺浸取率的影响,并以比表面积为考察指标进行正交实验,确定氢氧化镁的最佳制备条件。实验结果表明：在盐泥浆液固含量为248 g/L、浸取时间为100 min、物料比为2.3的条件下,Mg²⁺浸取率为75.0%;在n（MgCl₂）:n（NH₄Cl）=0.5、氨水浓度3 mol/L、氨水滴加速率 0.8 mL/min、反应温度 90 ℃的最佳条件下,制备的氢氧化镁的比表面积为17.87 m²/g,粒径约为3 μm。该工艺简单可行,为盐泥的综合利用提供了新的思路。     

Functional changes in culturable microbial communities during a co-composting process: Carbon source utilization and co-metabolism

Microbial communities in sewage sludge and green waste co-composting were investigated using culture-dependent methods and community level physiological profiles (CLPP) with Biolog Microplate. Different microbial groups characterized each stage of composting. Bacterial densities were high from beginning to end of composting, whereas actinomycete densities increased only after bio-oxidation phase i.e. after 40 days. Fungal populations become particularly high during the last stage of decomposition. Cluster analyses of metabolic profiles revealed a similar separation between two groups of composts at 67 days for bacteria and fungi. Principal component analysis (PCA) applied to bacterial and fungal CLPP data showed a chronological distribution of composts with two phases. The first one (before 67 days), where the composts were characterized by the rapid decomposition of non-humic biodegradable organic matter, was significantly correlated to the decrease of C, C/N, organic matter (OM), fulvic acid (FA), respiration, cellulase, protease, phenoloxidase, alkaline and acid phosphatases activities. The second phase corresponding to the formation of polycondensed humic-like substances was significantly correlated to humic acid (HA) content, pH and HA/FA. The influent substrates selected on both factorial maps showed that microbial communities could adapt their metabolic capacities to the particular environment. The first phase seems to be focused on easily degradable substrate utilization whereas the maturation phase appears as multiple metabolisms, which induce the release of metabolites and their polymerization leading to humification processes.     

Tar-free fuel gas production from high temperature pyrolysis of sewage sludge

Pyrolysis of sewage sludge was studied in a free-fall reactor at 1000–1400 °C. The results showed that the volatile matter in the sludge could be completely released to gaseous product at 1300 °C. The high temperature was in favor of H₂ and CO in the produced gas. However, the low heating value (LHV) of the gas decreased from 15.68 MJ/N m³ to 9.10 MJ/N m³ with temperature increasing from 1000 °C to 1400 °C. The obtained residual solid was characterized by high ash content. The energy balance indicated that the most heating value in the sludge was in the gaseous product.     

泥磷液相催化氧化氮氧化物

采用磷化工行业的固体废物泥磷液相催化氧化氮氧化物。实验结果表明，该方法是可行且有效的。随着温度的升高，泥磷吸收液的脱硝效率提高，当温度达到泥磷熔点时脱硝效率最佳。泥磷吸收液的脱硝效率随固液比的增大而有所下降，而随着NO体积分数和气体流量的增大，泥磷吸收液的脱硝效率呈先升后降的趋势。各因素对脱硝率的影响大小顺序为：气体流量>反应温度>固液比>NO体积分数。在反应温度60 ℃、固液比1∶4、NO体积分数0.03%、气体流量0.3 L/min的最佳工艺条件下，反应160 min的平均脱硝率可达97.38%。     

垃圾焚烧发电厂渗滤液处理站污泥危险特性研究

通过对一例垃圾焚烧发电厂渗滤液处理站污泥进行鉴定,表明该部分污泥不属于危险固废,可以纳入焚烧炉与生活垃圾一起处理。鉴别结果为促进固体废物循环利用及同类企业合理处置渗滤液处理站污泥提供了借鉴。     

Fenton试剂处理汽车油漆废渣

采用Fenton试剂处理汽车油漆废渣。考察了FeSO_4用量、H_2O_2用量、反应温度、反应时间对处理效果的影响。实验结果表明,在FeSO_4用量为20.5 mg/g、H_2O_2用量为0.6 g/g、反应温度为80 ℃、反应时间为3 h的最优条件下,清漆渣、色漆渣、底漆渣3种漆渣的干基减量率均为20%左右,湿基减量率分别为67.9%、48.2%和64.2%,3种产物的脱水性能均有不同程度的提高,处理后废液的COD均为2 000 mg/L左右。采用Fenton试剂处理后的清漆渣产物粒径与原料相似,产物颗粒球形度高,表面粗糙,内部为多孔结构,产物作为固体燃料时燃烧更充分。Fenton试剂处理未对漆渣中的树脂主体产生较大的破坏。