Optimal Design of Ozone Bleaching Parameters to Approach Cellulose Nanofibers Extraction from Sugarcane Bagasse Fibers

Cellulose nanofibers (CNFs) were isolated from sugarcane bagasse (SCB) through the combination of bio-refinery, sulfur-free, and totally chlorine free (TCF) chemo-mechanical pretreatments, with a focus on the optimal design of ozone bleaching parameters based on a response surface methodology (RSM). For this purpose, the most effective parameters in ozone bleaching (temperature, time, and pulp consistency) were set between 40 and 85 °C, 60 and 360 min, and 1–5 wt%, respectively. High-performance liquid chromatography (HPLC), Fourier transform infrared spectroscopy (FTIR), Kappa number, and scanning electron microscopy (SEM) were used to chemically and morphologically characterize the SCB fibers. The size distribution and morphology of CNFs were also evaluated by dynamic light scattering (DLS) and transmission electron microscopy (TEM). HPLC analysis revealed that percentage of cellulose increased from 41.5 to 91.39% after chemical pretreatments. FTIR and Kappa number analyses also confirmed the successful isolation of cellulose fibers from the SCB fibers after chemical pretreatments. Furthermore, DLS results showed that the hydrodynamic diameter of the isolated cellulose fibers reduced to 268 nm by dint of ultrasonication. Additionally, TEM images confirmed the isolation of CNFs: the average diameter of cellulose fibers decreased to about 28 nm after mechanical steps and the yield of fibrillation was found to be around 99%. According to the obtained results, the applied chemo-mechanical treatment appears to be promising for green and facile isolation of CNFs.     

Life Cycle Analysis of Extruded Films Based on Poly(lactic acid)/Cellulose Nanocrystal/Limonene: A Comparative Study with ATBC Plasticized PLA/OMMT Systems

Life cycle analysis (LCA) of limonene plasticized poly(lactic acid) (PLA) films containing cellulose nanocrystals (CNC) extracted, by acid hydrolysis, from Phormium tenax leaf fibres, was assessed and compared with the results of acetyl tributyl citrate (ATBC) plasticized PLA films, having equivalent mechanical properties, containing organo-modified montmorillonite (OMMT). Eco-Indicator 99 tool has been adopted as the main method for life cycle assessment. Results indicated that, despite CNC are biobased fillers obtained by natural sources, the related chemical extraction leads to a large environmental footprint and a relatively relevant energy expense. LCA characterization of these films demonstrated that the environmental impact of PLA/limonene film reinforced with 1% in weight of CNC (PLA/CNC/limonene) is comparable to the environmental impact of polylactic acid films reinforced with OMMT and plasticized with a petroleum based plasticizer (ATBC) (PLA/OMTT/ATBC). A “cradle to gate” approach has been considered for both the film typologies.     

Isolation and Characterization of Nanocrystalline Cellulose from Totally Chlorine Free Oil Palm Empty Fruit Bunch Pulp

Nanocrystalline cellulose (NCC) was isolated from a totally chlorine free (TCF) bleached oil palm empty fruit bunch (OPEFB) pulp via acid hydrolysis using a 58 % sulfuric acid concentration and ultrasonic treatment. The effects of acid concentration and hydrolysis time were investigated. Characterization of OPEFB–NCC was carried out using TEM, FTIR, ¹³C-NMR, XRD, zeta potential and TGA. The optimal hydrolysis time was 80 min as indicated by the leveling off of the OPEFB–NCC dimensions (length 150 nm and diameter 6.5 nm) with no significant loss of crystallinity at this point. The presence of a shoulder peak at 1231 cm^?1 (assigned to a sulfate group) in the FTIR spectrum of NCC is indicative of a successful esterification. This is further corroborated by the ¹³C-NMR analysis whereby the distinct C4 amorphous and crystalline peaks present in OPEFB–TCF pulp had almost disappeared and the cluster of signals for C2, C3, C5, and a well separated signal of C6 had merged into one single peak in the OPEFB–NCC sample. These observations allude to most of the amorphous region having been removed and to the strong possibility of sulfonation having not only occurred on the C6, but also on C2 and C3. OPEFB–NCC isolated over shorter hydrolysis time was more thermally stable; however, the char fraction decreases with hydrolysis time despite having a higher zeta potential. The results of this investigation demonstrate that NCC can be produced from pulp made by chlorine free environmentally benign processes with ensuing savings in energy and chemicals.     

Polyhydroxybutyrate-Based Nanocomposites with Cellulose Nanocrystals and Bacterial Cellulose

Polyhydroxybutyrate (PHB) films nanoreinforced with hydrolyzed cellulose nanocrystals (CNC) and bacterial cellulose (BC) were prepared by solvent casting. The influence of different cellulose nanoparticles content (2, 4 and 6 wt% of CNC and 2 wt% of BC) on the PHB properties was studied. CNC nanocomposites presented good dispersion of the nanocrystals, improving transparency, mechanical and barrier properties of the PHB films. On the other hand, reduced thermal stability and mechanical properties were yielded by BC addition due to the intrinsic lower degradation temperature and higher length of the BC nanofibrils compared to CNC. Nanocomposites performance variation is mainly caused by the marked difference in nanoparticles structure. It was demonstrated that PHB–CNC films exhibited higher performance enhancement without detrimental effect of the pristine PHB properties.     

Cellulose and Nanocellulose from Maize Straw: An Insight on the Crystal Properties

In this work cellulose was extracted from corn/maize straw (Zea mays) by means of an environmental-friendly multistep procedure involving alkaline treatment and a totally chlorine-free bleaching. This multistep procedure efficiently removed lignin and hemicelluloses. The pulp resulting from each step was characterized by attenuated total reflectance fourier transform infrared spectroscopy (ATR-FTIR). The optimum pulping time (time of alkaline treatment) was determined by means of thermogravimetric analysis. The extracted cellulose is highly crystalline as verified by X-ray diffraction. The partial acid hydrolysis with sulfuric acid led to the isolation of cellulose whiskers in aqueous suspension as confirmed by light scattering and transmission electron microscopy. The depolarization ratio value of these nanocrystals is the same as that determined for cotton whiskers, showing that this ratio does not depend on the cellulose source. The maize whiskers are arranged laterally in bundles with average thickness around five times that of the crystallite.     

Extraction of Cellulose Nanocrystals from Phormium tenax Fibres

Cellulose nanocrystals with an acicular structure ranged from 100 to 200 nm in length and 15 nm in width were extracted from Phormium tenax leaf fibres by acid hydrolysis. A two-step procedure for the extraction of nano-sized cellulose was studied and the obtained nanocrystals were characterized using morphological investigations (optical, scanning electron and atomic force microscopy), as well as physico-chemical characterization by Wide Angle X-ray Scattering, infrared spectroscopy and thermogravimetric analysis. A study of birefringence properties was also performed. The first chemical treatment leads to the production of holocellulose by the gradual removal of lignin, while the subsequent sulphuric acid hydrolysis process allows obtaining cellulose nanocrystals in an aqueous suspension. The results reported support the repeatability and the effectiveness of the procedure performed. Moreover, the high cellulose content of P. tenax fibre and their declining market interest, suggest the interest of this investigation and the possibility to use natural fibres for the production of a reinforcement phase to involve in the nanocomposite approach for industrial applications.     

Experimental Investigation of Cellulose/Silver Nanocomposites Using In Situ Generation Method

Cellulose gel films were prepared by regeneration process using pre-cooled aq.(8 wt% LiOH + 15 wt% urea) mixture as solvent and ethyl alcohol as non solvent. The Terminus cattapa leaf extract diffused wet cellulose films were then dipped in 1–5 mM aq.AgNO₃ solutions to allow in situ generation of silver nanoparticles (AgNPs). Besides the in situ generation, some AgNPs were also formed outside the wet films in the solution. The AgNPs formed outside the films were observed under transmission electron microscope and scanning electron microscope. The nanocomposite films were also characterized by Fourier transform infrared spectroscopy, X-ray diffraction and thermogravimetric analysis and tensile test. The thermal stability of the composite films was lower than that of the matrix up to a temperature of ~300 °C and afterwards showed a reverse trend. The tensile strength of the nanocomposite films was found to be higher than the matrix but decreased with increasing concentration of aq.AgNO₃. The cellulose/AgNPs composite films showed good antibacterial activity against E. coli (gram positive) and Bacillus sp. (gram negative). Based on the aforementioned properties, the cellulose/AgNPs composite films can be considered for antibacterial packaging and medical applications.     

Cellulose Fiber Isolation and Characterization from Sweet Blue Lupin Hull and Canola Straw

In this study, cellulose fibers were removed from crop by-products using a combination of sodium hydroxide treatment followed by acidified sodium chlorite treatment. The objective was to obtain high recovery of cellulose by optimizing treatment conditions with sodium hydroxide (5–20%, 25–75 °C and 2–10 h) followed by acidified sodium chlorite (1.7%, 75 °C for 2–6 h) to remove maximum lignin and hemicellulose, as well as to investigate the effect of lignin content of the starting materials on the treatment efficiency. Samples were characterized for their chemical composition, crystallinity, thermal behavior and morphology to evaluate the effects of treatments on the fibers’ structure. The optimum sodium hydroxide treatment conditions for maximum cellulose recovery was at 15% NaOH concentration, 99 °C and 6 h. Subsequent acidified sodium chlorite treatment at 75 °C was found to be effective in removing both hemicellulose and lignin, resulting in higher recovery of cellulose in lupin hull (~?95%) and canola straw (~?93%). The resultant cellulose fibers of both crop by-products had increased crystallinity without changing cellulose I structure (~?68–73%). Improved thermal stabilities were observed with increased onset of degradation temperatures up to 307–318 °C. Morphological investigations validated the effectiveness of treatments, revealing disrupted cell wall matrix and increased surface area due to the removal of non-cellulosics. The results suggest that the optimized combination of sodium hydroxide and acidified sodium chlorite treatments could be effectively used for the isolation of cellulose fibers from sweet blue lupin hull and canola straw, which find a great number of uses in a wide range of industrial applications.     

Preparation of biochar catalyst with saccharide and lignocellulose residues of corncob degradation for corncob hydrolysis into furfural

This paper presented a novel process for production of furfural by hydrothermal degradation of corncob over biochar catalyst, in which it was prepared with the recycling degradation solution and lignocellulosic solid residues. The biochar catalyst was papered by lignocellulose residues and concentrated saccharide solution, and then impregnated in 0.5 mol/L sulphuric acid at room temperature for 24 h assisted by the ultrasonic vibration. In the system of recycling, 8.8 % lignocellulose residues and 100 % concentrated saccharide solution from corncob hydrolysis have been recycled. Hydrolysis of corncob was carried out at 180 °C for duration of 170 min over the biochar catalyst. The experimental results have shown that the furfural yield of up to 37.75 % and overall corncob conversion rate of 62.00 % could be achieved under optimum operating conditions for the catalysts preparation and the corncob hydrolysis. It is believed that the acid density of 4.27 mmol/g of biochar catalyst makes the SO₃H groups cleave β-1,4 glycosidic linkages effectively and hydrolyze the cellulose and hemicellulose to water-soluble sugars, as well as to facilitate dehydration of xylose to give the product of furfural.     

Hydrolysis of organic matter during autoclaving of commingled household waste

Commingled household waste (HW) that had a controlled composition was autoclaved at elevated pressures in the presence of saturated steam for one hour at the nominal temperature levels of 130 °C, 160 °C and 200 °C. The focus of this study was the impact of temperature/pressure on hydrolysis of organic matter during autoclaving and the extent of its hydrolysis. The pH decreased with autoclaving temperature with which it had a linear relationship, and ranged from 7.4 and 6 in floc, and 6.7 and 3.6 in steam condensate. Overall, organic matter solubilisation, as indicated by dissolved organic carbon, biological and chemical oxygen demands, and total dissolved solids, increased with temperature. Lignin did not appear to hydrolyse. Hemicellulose hydrolysed and degraded the most, followed by cellulose. The highest recoveries of hemicellulose and cellulose in solution were achieved at 160 °C, although the latter could be due to experimental error. The largest losses of hemicellulose and cellulose were recorded at 200 °C. The performance of the system in respect to hydrolysis was inferior compared to other hydrothermal systems, particularly those employing wet oxidation.     

A Microscopic Study of Paper Decayed by <Emphasis Type="Italic">Trichoderma harzianum</Emphasis> and <Emphasis Type="Italic">Paecilomyces variotii</Emphasis>

The current study is interested in evaluating the decay of cotton, Whatman and chemical pulp caused by Trichoderma harzianum and Paecilomyces variotii. The structural changes of the paper were evaluated by Infrared Spectroscopy (FTIR) and Scanning Electron Microscope (SEM). The SEM results show differences in hyphae colonization and paper decay patterns between studied species under the current study; P. variotii caused an eroded structure in the cotton (cavity forming), whereas the initial T. harzianum colonization produced rupture and erosion (soft-rot decay type II) for the three types of paper ,the gaps were elongated with sharp pointed ends, which consisted either of individual cavities or in chains. Moreover, FTIR results confirmed that there a relationship could be observed between fungal decay and crystalline cellulose content because the intensity of peaks at 1335 and 1111 cm^?1 significantly decreased due to the fungal decay. Furthermore, the intensity of O–H stretching absorption slightly decreased, and this may be attributed to hydrolysis of cellulose molecules.     

A Two-Step Chemical Process for the Extraction of Cellulose Fiber and Pectin from Mulberry Branch Bark Efficiently

In this work, a two-step method for the extraction of pectin and cellulose fiber from mulberry branch bark, a by-product of sericultural industry, was described. The method was based on the acid extraction of pectin and subsequently alkali treatment for obtaining cellulose fibers. The obtained pectin was high purity with the total galacturonic acid content of 85.46% ± 2.76% and the degree of esterification of 71.13% ± 1.67%. The chemical composition analysis, FTIR spectroscopy, XRD and TG analysis were used to characterize the cellulose fiber at different processing stages. After the two-step chemical process, the cellulose content was increased from 37.38% in original bark to 92.60% in cellulose fiber. The FTIR spectra revealed the removal of pectin, hemicelluloses and lignin from the bark by acid extraction and alkali treatment. The XRD and TG results indicated that the obtained cellulose fibers were with the increased crystallinity and thermal stability, whose crystallinity and degradation temperature were 86.36% ± 5.56% and 355 °C, respectively. This work may provide a new approach for high utilization of mulberry branch bark.     

Preparation of Cellulose Nanocrystals Using an Ionic Liquid

In this paper cellulose nanocrystals were prepared by treating microcrystalline cellulose with 1-butyl-3-methylimidazolium hydrogen sulphate ionic liquid. Cellulose nanocrystals, after separation from ionic liquid, were characterized by X-ray diffraction (XRD), Fourier transform infrared (FTIR), Field emission scanning electron microscopy (FESEM) Transmission Electron Microscope (TEM) and Thermogravimetric analysis. XRD results showed no changes in type of cellulose after the treatment with ionic liquid, however, high crystallinity index was observed in the ionic liquid treated sample. Cellulose nanocrystals, having length around 50–300 nm and diameter around 14–22 nm were observed in the ionic liquid treated sample under FESEM and TEM, and similar patterns of peaks as that of microcrystalline cellulose were observed for cellulose nanocrystals in the FTIR spectra. The thermal stability of the cellulose nanocrystals was measured low as compare to microcrystalline cellulose.     

Hydrolytic Degradation of PPDO/PDLLA Blends Containing the Compatibilizer PLADO

The poly(para-dioxanone) (PPDO)/poly poly (dl-lactide) (PDLLA) blends containing various contents of compatibilizer (0, 1, 3, 5, 10 %) were prepared by solution co-precipitation, which were dissolved in 1,1,1,3,3,3-hexafluoro-2-propanol (HFIP) to form 10 % wt/vol solutions. Then in vitro hydrolytic degradation of PPDO/PDLLA blends containing poly (dl-lactide-co-para-dioxanone) (PLADO) as the compatibilizer was studied by the changes of weight loss, water absorption, thermal properties, surface morphology and mechanical properties of samples in phosphate buffered saline (pH 7.44) at 37 °C for 8 weeks. During the degradation, the weight loss and water absorption increased significantly for all blends, whereas hydrolysis rate of blends varied with the blend composition. The samples’ glass transition temperature decreased notably, while the degrees of crystallinity increased. Compared with uncompatibilized PPDO/PDLLA blends, PPDO/PDLLA blends with compatibilizer exhibited higher hydrolysis rate. The results suggested that the compatibilizer (PLADO) accelerated the hydrolysis rate of PPDO/PDLLA blends during the degradation.     

Development of a Natural Chewing Gum from Plant Based Polymer

In this study, Kenger gum obtained from Kenger plant (Gundelia tournefortii) was used in the production of biodegradable and edible chewing gum. Kenger gum was able to be softened by thermal process to improve its textural properties. 80% methanolic extract of gum showed 195.6 gallic acid equivalents (GAE) mg/100 g gum antioxidant activity and 17.9 mm inhibition zone for Escherichia coli O157:H7 as an antimicrobial activity. Softened Kenger gum was also characterized by texture properties, scanning electron microscope (SEM) images and chemical compositions. Hardness value of gum decreased from 864 to 238 g which was comparable to commercial chewing gums. Softened Kenger gum was observed to be a perfect substitute for a synthetic gum base in the production of a conventional chewing gum. Moreover, resilience value was remarkably found to be the best standard parameter to select chewing gums with desired textural properties.     

Valorization of fish by-products: rheological,textural and microstructural properties of mackerel skin gelatins

The fish processing industry generates significant amounts of waste which is usually discarded. The present study investigated the recovery of gelatins from Atlantic mackerel (Scomber scombrus) skins after pre-treatment with different environmentally friendly organic acids (acetic, citric, lactic, tartaric or malic acid). The chemical composition, the rheological and the textural properties as well as the microstructural characteristics of the extracted gelatins were analysed and compared to commercial bovine hide gelatin. Although the organic acid used in the pre-treatment step did not affect the extraction yield and the chemical composition of the prepared gelatins, differences were observed in terms of rheology and texture. The highest gel strength (P < 0.05) was observed with gelatins extracted after pre-treatment with acetic, citric and malic acids (71–80 g). From an industrial point of view, gelatin can be extracted using any of these organic acids with similar yield. However, in order to obtain better rheological and textural properties the use of acetic, citric or malic acid in the pre-treatment step is recommended.     

Polyvinyl Alcohol (PVA)/Starch Bioactive Packaging Film Enriched with Antioxidants from Spent Coffee Ground and Citric Acid

The bioactive packaging polyvinyl alcohol (PVA)/starch films were prepared by incorporating combined antioxidant agents i.e. extracted spent coffee ground (ex-SCG) and citric acid. Effect of citric acid content on chemical compatibility, releasing of antioxidant, antibacterial activities, and physical and mechanical properties of PVA/starch incorporated ex-SCG (PSt-E) films was studied. The results of ATR-FTIR spectra showed that antioxidant agents of ex-SCG can penetrate into the film and the ester bond of blended films by citric acid was also observed. The presence of ex-SCG increased efficiency of antioxidant release and antimicrobial activity. The PSt-E film incorporated 30 wt% citric acid showed minimum inhibitory concentration against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus). The incorporation of ex-SCG and citric acid into film showed a synergistic effect on antibacterial activity. The water resistance and kinetic moisture sorption improved with incorporation of citric acid. The tensile strength and biodegradability of samples were in range of 5.63–7.44 MPa and 65.28–86.64%, respectively. Based on this study, PSt-E film incorporated 30 wt% citric acid can be applied as novel food packaging materials.     

Formulation and Evaluation of Matrix Type Transdermal Patch Containing Silver Nanoparticles

This research aimed to prepare the silver nanoparticles (AgNPs)-loaded antimicrobial wound dressing patch using ethyl cellulose as a matrix membrane and diethyl phthalate as a plasticizer. The polymer suspension was homogeneously mixed with plasticizer, and then added to the colloidal AgNPs suspension. This mixture was poured into Petri dish and subsequently dried in a hot air oven at 80?±?2 °C for 10 h. The minimum inhibition concentration of the colloidal AgNPs suspension was 2.5 µg/ml. The AgNPs-loaded antimicrobial wound dressing patch was evaluated for physical properties by differential scanning calorimeter, X-ray diffraction, scanning electron microscope, and in vitro study. The antimicrobial wound dressing patch did not exhibit any interaction between the matrix membrane and AgNPs. The AgNPs were evenly dispersed in the patch. The patch could control the release of silver at 102.98?±?4.11% over 12 h. Although the AgNPs-loaded antimicrobial wound dressing patches can be easily prepared by the simple method, in future studies antimicrobial wound dressing patch will be developed by employing different types of film forming agents.     

Sugarcane Bagasse Paper Reinforced by Cellulose Nanofiber (CNF) and Bleached Softwood Kraft (BSWK) Pulp

This study explores the effects of bleached softwood kraft pulp (BSWK) as a conventional reinforcing material in comparison with cellulose nanofiber (CNF) as an emerging bionanomaterial on the bleached soda sugarcane bagasse (BSSB) paper furnish. Cationic polyacrylamide was selected as a retention aid along with the CNF addition to retain it on fiber surfaces during the papermaking process. The results showed that though the effects of CNF were similar to those of BSWK in the most of properties but there were some important differences which can industrially be noticeable. In one hand, both of cellulosic elements, when substituted for the BSSB at the 5 or 10 % levels, gave increases in the paper strength, i.e. samples containing 10 % CNF yielded similar tensile strength (53 N m/g) and a more consolidated structure (14 % increment of the density) than those produced with 10 % BSWK. CNF addition had opposite effects on the air-permeability of the resulting paper. Unlike BSKW, the addition of CNF had a strong favorable effect on tear strength, but it was markedly slowed the rate of drainage time when it was especially added at 10 % level of the final furnish.