Effects of oxygen exposure on anaerobic digester sludge.

Recuperative thickening of anaerobic digester sludge (thickening with solids return) yields increased digester capacity. Common thickening methods cause oxygen exposure to the digester sludge. This study evaluated the effects of various levels of oxygen exposure on the acetoclastic methanogens. Gravity belt thickening had no detrimental effect on the acetoclastic activity. From a 7-day batch test with continuous oxygen exposure of digester sludge, a 12% loss in acetoclastic activity was predicted for a digester with a 20-day solids retention time (SRT) and 100% recycle with recuperative thickening via dissolved air flotation thickening. However, a greater loss (27%) was found from a long-term, bench-scale digester operated under similar conditions. This loss did not affect the digester performance, as measured by volatile solids destruction. This research suggests that recuperative thickening may not affect digester performance at a long SRT with constant operation, but may change the reserve capacity of the anaerobic community.     

Combined anaerobic/aerobic digestion: effect of aerobic retention time on nitrogen and solids removal

A combined anaerobic/aerobic sludge digestion system was studied to determine the effect of aerobic solids retention time (SRT) on its solids and nitrogen removal efficiencies. After the anaerobic digester reached steady state, effluent from the anaerobic digester was fed to aerobic digesters that were operated at 2- to 5-day SRTs. The anaerobic system was fed with a mixture of primary and secondary sludge from a local municipal wastewater treatment plant. Both systems were fed once per a day. The aerobic reactor was continuously aerated with ambient air, maintaining dissolved oxygen level at 1.1 +/- 0.3 mg/L. At a 4-day or longer SRT, more than 11% additional volatile solids and 90% or greater ammonia were removed in the aerobic digester, while 32.8 mg-N/L or more nitrite/nitrate also was measured. Most total Kjeldahl nitrogen removal was via ammonia removal, while little organic nitrogen was removed in the aerobic digester.     

Application of mechanical shear in an internal-recycle for the enhancement of mesophilic anaerobic digestion.

A combination of bench- and full-scale studies were conducted to determine the effectiveness of high-intensity mechanical shear in an internal recycle loop to enhance mesophilic anaerobic digestion and the implications of this process for routine operations of a digestion system. During short-term batch digestion (56 hours), a 46% increase in biogas production was observed. However, it was found that the degree of digestion enhancement was sludge-specific, with increases in volatile solids destruction ranging from 16.6 to 110%. A full-scale demonstration showed increased total and volatile solids destruction of 22 and 21% for the primary digester and 17.2 and 11% for the secondary digester, respectively. The data also suggest that increased protein degradation is one of the major mechanisms associated with the observed increases in volatile solids destruction. The full-scale demonstration also determined that shear enhanced digestion can be operated without process upset, based on volatile fatty acid profile and headspace biogas composition (methane and carbon dioxide). Dewatering properties, as measured by polymer demand, deteriorated in the primary digester, but there was improvement in the secondary digester. High-intensity shear does not appear to enhance pathogen reduction based on total and fecal coliform bacterial enumeration.     

Comparison of mechanical pretreatment methods for the enhancement of anaerobic digestion of pulp and paper waste activated sludge

The conventional anaerobic digestion process, requiring long solids retention times (SRTs) to digest solids, is currently viewed as impractical for the pulp and paper industry because of high capital costs associated with the construction of new digesters. Recent developments in sludge solubilization technology could be promising in reducing digester size, which also allows for the potential use of decommissioned tanks, both of which can reduce the capital cost. Three pretreatment technologies for use with anaerobic digestion were tested on laboratory-scale to investigate their feasibility. The SRTs in all three digesters systematically decreased from 20 to 3 days. The reference digester was fed waste activated sludge (WAS) to serve as the control at the same SRTs. The other digesters were fed WAS that had been preconditioned using mechanical shearing, sonication, or high-pressure homogenization technology. Anaerobic digestion with high-pressure homogenization produced as much methane at 3-day mean SRT as that from the reference digester operated at 20-day SRT. Therefore, a new digester can theoretically be 85% smaller than a conventional digester. An added benefit of WAS to methane conversion is the recovery of nutrients nitrogen and phosphorus.     

Laboratory-scale comparison of anaerobic-digestion alternatives.

Laboratory-scale digesters were used to perform side-by-side evaluations of alternative digestion systems including thermophilic-mesophilic-phased digestion (TPAD), acid/methane-phased digestion, mesophilic digestion, and the performance of the thermophilic stage of TPAD alone. Total detention times in the systems evaluated varied from 8 to 20 days. Temperatures in the mesophilic stage of TPAD were varied from 35 to 43.3 degrees C and temperatures in the thermophilic stage were varied from 55 to 58.9 degrees C. The purpose of the study was to evaluate volatile solids (VS) reduction and thickening properties of the different systems. Parameters evaluated included solids, volatile acids, gas production and quality, various chemical constituents of the sludge, and thickening properties using polymer and ferric chloride plus polymer. The TPAD systems were found capable of higher VS destruction at total detention times of 10 and 12.5 days compared to single-stage mesophilic or thermophilic digestion at 15 to 20 days. A laboratory-scale thickening test was performed to evaluate thickening properties. Based on obtaining 95% capture in the test, the polymer demand of mesophilic and acid-methane-phased digestion was the lowest. The TPAD system required approximately 180% of the dosage of the mesophilic sludge and thermophilic sludge required approximately 310% of the dosage. Temperatures of 40.5 and 43.3 degrees C in the mesophilic stage of TPAD were found to increase the polymer requirement and decrease the VS reduction of the TPAD system. Higher temperatures (above 56.1 degrees C) and lower detention times (less than 15 days) in the thermophilic digesters seemed to result in problems with degradation of volatile acids, particularly propionic acid.     

Growth kinetics and competition between Methanosarcina and Methanosaeta in mesophilic anaerobic digestion.

Methanosarcina species with a high maximum specific growth rate (mumax) and high half-saturation coefficient (KS) and Methanosaeta species with a low mumax and low KS are the only known aceticlastic methanogens. Because of Methanosaeta's low KS, the low acetate concentrations in conventional, mesophilic anaerobic digestion yield Methanosaeta dominance. However, Methanosarcina absorbs increases in acetate more efficiently and thus promotes more stable digestion. This paper tests the hypothesis that decreasing digester feeding frequencies can increase Methanosarcina predominance. Two acetate-fed reactors were established at a 17-day solids retention time. One reactor was fed hourly, and one was fed once daily. Microscopic and molecular methods were used to verify that the hourly fed reactor enriched for Methanosaeta, while the daily fed reactor enriched for Methanosarcina. Growth and substrate-use kinetics were measured for each reactor. A digester overload condition was simulated, and the Methanosarcina-enriched reactor was found to perform better than the Methanosaeta-enriched reactor. These findings indicate that Methanosarcina dominance can be achieved with infrequent feedings, leading to more stable digestion.     

Retooling the ethanol industry: thermophilic anaerobic digestion of thin stillage for methane production and pollution prevention.

Anaerobic digestion of corn ethanol thin stillage was tested at thermophilic temperature (55 degrees C) with two completely stirred tank reactors. The thin stillage wastestream was organically concentrated with 100 g/L total chemical oxygen demand and 60 g/L volatiles solids and a low pH of approximately 4.0. Steady-state was achieved at 30-, 20-, and 15-day hydraulic retention times (HRTs) and digester failure at a 12-day HRT. Significant reduction of volatile solids was achieved, with a maximum reduction (89.8%) at the 20-day HRT. Methane yield ranged from 0.6 to 0.7 L methane/g volatile solids removed during steady-state operation. Effluent volatile fatty acids below 200 mg/L as acetic acid were achieved at 20- and 30-day HRTs. Ultrasonic pretreatment was used for one digester, although no significant improvement was observed. Ethanol plant natural gas consumption could be reduced 43 to 59% with the methane produced, while saving an estimated $7 to $17 million ($10 million likely) for a facility producing 360 million L ethanol/y.     

Performance of anaerobic waste activated sludge digesters after microwave pretreatment.

Effects of microwave pretreatment on waste activated sludge (WAS) in mesophilic semicontinuous digesters with acclimatized inoculum at solids retention times (SRTs) of 5, 10, and 20 days are presented. Batch digesters determined optimum microwave temperature, intensity, WAS concentration, and percentage of WAS pretreated for highest WAS solubilization (soluble to total chemical oxygen demand ratio [SCOD:TCOD]) and biogas production. Pretreatment results indicated the potential to damage floc structure and release 4.2-, 4.5-, and 3.6-fold higher soluble proteins, sugars, and SCOD:TCODs compared with controls, with nucleic acid release. Pretreatment increased dewaterability and bioavailability of WAS with 20% higher biogas production compared with controls in batch digestion. In semicontinuous digesters, relative (to control) improvements in removals dramatically increased, as SRT was shortened from 20 to 10 to 5 days, with 23 and 26% higher volatile solids removals for WAS pretreated to 96 degrees C by microwave and conventional heating at a 5-day SRT.     

Overview of anaerobic treatment: thermophilic and propionate implications.

Difficulties in achieving low propionate concentrations in anaerobically treated effluents are frequently reported in the literature (Ahring, 1994; Kugelman and Guida, 1989; Rimkus et al., 1982), especially at thermophilic temperatures, with concentrations as high as 1000 to 9600 mg/L sometimes produced. This paper will detail the effect of several variables on the performance of both mesophilic and thermophilic regimes. Studies concerning the effect of the following four important factors on performance are included: reactor configuration, inorganic nutrient supplementation, substrate characteristics, and the unique role of microbial consortia proximity in enhancing performance. Reactor configuration modifications, essential nutrient additions, and the importance of close microbial proximity were all found to contribute to improvement in thermophilic anaerobic digestion in all the studies. It was found that, in substrates that shunt significant amounts of the electron donor through propionate, performance was critically related to reactor optimization, with propionate removal efficiency considerably improved using intact upflow anaerobic sludge blanket granules, less so in a homogenized granule slurry blanket, and noticeably reduced even more when the completely stirred reactor configuration of homogenized granules was used. The critical importance of extremely close microbial consortia proximity in maintaining hydrogen intermediates at very low levels to efficiently convert propionate to hydrogen and acetate was demonstrated. Compared to mesophilic digestion, thermophilic digestion manifested elevated levels of propionate, except in the nonmixed reactors, which had close microbial consortia proximity. The reactor configuration with the best results was the anaerobic digestion elutriated phased treatment (ADEPT) scheme, in which the raw sludge was elutriated of its fermenting volatile fatty acids, as they are generated in a short 5- to 8-day solids retention time (SRT) in one reactor and the elutriate then metabolized by passing up through a methanogenic granule or slurry blanket (with its close microbial consortia proximity) in a separate reactor with a 20- to 50-day SRT. Loading rates and performance of the ADEPT reactor configuration were superior to the standard continuously stirred tank reactor, and ADEPT thermophilic temperatures allowed higher organic loading rates without high propionate concentrations in the effluent.     

污泥与高浓度有机废物厌氧消化反应中的产气量

研究了高温／中温两相厌氧消化反应器系用以同时处理污泥与不同高浓度有机废物时产气及产甲烷的变化特性。结果表明，气体及甲烷主要是在第二段的中温消化反应器内产生。当中温消化反应器的有机负荷ＶＳ为１．６５￣３．１０ｋｇ／ｍ＾３ｄ时，稳态条件下的平均产气量为１．９５８￣４．０２０ｍ＾３／ｄ，气体中甲烷的平均组成为６５％￣７３％，甲烷的比产率为０．３９７￣０．５１１ｍ＾３／ｋｇＶＳ。     

High-solids anaerobic digestion of municipal sludge pretreated by thermal hydrolysis

High-solids anaerobic digestion can consistently achieve 55 to 60% volatile solids destruction after thermal hydrolysis pretreatment, which reduces its viscosity and increases the fraction of soluble organic matter. For feed sludge with total solids concentrations between 6.8 and 8.2%, the process is stable at hydraulic retention times of 9 to 12 days, significantly increasing the treatment capacity of existing digesters or, in treatment plants without spare capacity, helping to postpone, reduce, or even avoid costly infrastructure investments. Process stability is related to the high concentration of soluble organic matter in the digesters. High-solids temperature-phased digestion appears to be superior to high-solids mesophilic digestion, with respect to process flexibility and stability, biosolids stabilization, and biogas generation, although ammonia inhibition may have occurred. Implementation of high-solids digestion could significantly reduce operation and maintenance costs of solids-handling operations.     

Effect of a starch-rich industrial wastewater on the acid-phase anaerobic digestion process.

This research investigated the effect of varying the starch-rich, industrial-wastewater component of mixtures with municipal wastewater fed to an anaerobic digester. A laboratory-scale, completely-mixed anaerobic digester was operated at an HRT of 30 h, an SRT of 10 d, and an ambient temperature of 21.5 +/- 1.5 degrees C. The industrial-to-municipal ratios tested were 1:3, 1:1, 3:1, and 100% industrial by volume. Steady-state, acidogenic conditions were achieved for all runs, except 100% industrial. The pH was observed to drop substantially as the industrial constituent of the feed increased. Net volatile fatty acids (VFA) production reached a plateau of approximately 800 mg/L at ratios of 1:1 and higher, while volatile suspended solids (VSS) reduction steadily increased as the industrial component rose. The specific VFA and soluble chemical oxygen demand (SCOD) production rates leveled off at approximately 0.070 mgVFA/ mgVSS.d and 0.124 mgSCOD/mgVSS.d, respectively, for all the mixtures investigated, except for 100% industrial. In this latter case, both rates dropped dramatically. Finally, acetic and propionic acid concentrations fell as the industrial proportion of the mixture increased. This was compensated by a rise in butyric acid production.     

Anaerobic codigestion of municipal, farm, and industrial organic wastes: a survey of recent literature.

Codigestion of organic wastes is a technology that is increasingly being applied for simultaneous treatment of several solid and liquid organic wastes. The main advantages of this technology are improved methane yield because of the supply of additional nutrients from the codigestates and more efficient use of equipment and cost-sharing by processing multiple waste streams in a single facility. Many municipal wastewater treatment plants (WWTPs) in industrialized countries currently process wastewater sludge in large digesters. Codigestion of organic wastes with municipal wastewater sludge can increase digester gas production and provide savings in the overall energy costs of plant operations. Methane recovery also helps to reduce the emission of greenhouse gases to the atmosphere. The goal of this literature survey was to summarize the research conducted in the last four years on anaerobic codigestion to identify applications of codigestion at WWTPs. Because the solids content in municipal wastewater sludge is low, this survey only focuses on codigestion processes operated at relative low solids content (slurry mode). Semi-solid or solid codigestion processes were not included. Municipal wastewater sludge, the organic fraction of municipal solid waste, and cattle manure (CAM) are the main wastes most often used in codigestion processes. Wastes that are codigested with these main wastes are wood wastes, industrial organic wastes, and farm wastes. These are referred to in this survey as codigestates. The literature provides many laboratory studies (batch assays and bench-scale digesters) that assess the digestibility of codigestates and evaluate the performance and monitoring of codigestion, inhibition of digestion by codigestates, the design of the process (e.g., single-stage or two-stage processes), and the operation temperature (e.g., mesophilic or thermophilic). Only a few reports on pilot- and full-scale studies were found. These evaluate general process performance and pretreatment of codigestates, energy production, and treatment costs.     

Optimal loading rates and economic analyses for anaerobic digestion of poultry waste

Four combinations of litter and carcasses from broiler chickens were examined utilizing a thermophilic, stirred-tank digester of demonstration size of approximately 10,000 gal. Under computed optimal loading rates, litter with paper bedding had the highest daily production of methane over an 8-day retention period. The greatest methane production per lb of volatile solids was achieved over 10 days with litter and paper bedding combined with carcasses. This research found that sufficient poultry litter is generated within 20 mi (32 km) of Moorefield, WV, to support a commercial-sized digester operation. However, anaerobic digestion of poultry waste cannot be financially supported by methane production alone. To be financially viable, anaerobic digestion requires a disposal fee for poultry waste and/or the sale of the digested solid effluent as an organic fertilizer to retail markets.     

Optimal Loading Rates and Economic Analyses for Anaerobic Digestion of Poultry Waste

ABSTRACT

Four combinations of litter and carcasses from broiler chickens were examined utilizing a thermophilic, stirred-tank digester of demonstration size of approximately 10,000 gal. Under computed optimal loading rates, litter with paper bedding had the highest daily production of methane over an 8-day retention period. The greatest methane production per lb of volatile solids was achieved over 10 days with litter and paper bedding combined with carcasses. This research found that sufficient poultry litter is generated within 20 mi (32 km) of Moorefield, WV, to support a commercial-sized digester operation. However, anaerobic digestion of poultry waste cannot be financially supported by methane production alone. To be financially viable, anaerobic digestion requires a disposal fee for poultry waste and/or the sale of the digested solid effluent as an organic fertilizer to retail markets.     

Effects of sludge recirculation rate and mixing time on performance of a prototype single-stage anaerobic digester for conversion of food wastes to biogas and energy recovery

Food wastes have been recognized as the largest waste stream and accounts for 39.25 % of total municipal solid waste in Thailand. Chulalongkorn University has participated in the program of in situ energy recovery from food wastes under the Ministry of Energy (MOE), Thailand. This research aims to develop a prototype single-stage anaerobic digestion system for biogas production and energy recovery from food wastes inside Chulalongkorn University. Here, the effects of sludge recirculation rate and mixing time were investigated as the main key parameters for the system design and operation. From the results obtained in this study, it was found that the sludge recirculation rate of 100 % and the mixing time of 60 min per day were the most suitable design parameters to achieve high efficiencies in terms of chemical oxygen demand (COD), total solids (TS), and total volatile solid (TVS) removal and also biogas production by this prototype anaerobic digester. The obtained biogas production was found to be 0.71 m³/kg COD and the composition of methane was 61.6 %. Moreover, the efficiencies of COD removal were as high as 82.9 % and TVS removal could reach 83.9 % at the optimal condition. Therefore, the developed prototype single-stage anaerobic digester can be highly promising for university canteen application to recover energy from food wastes via biogas production.     

Low-temperature inactivation of fecal coliforms in sludge digestion.

The goal of this research was to demonstrate the ability to achieve Class A pathogen standards in nonthermophilic acid digesters. It was proposed that the key mechanism responsible for fecal coliform inactivation was the presence of un-ionized volatile fatty acids. Lab-scale acid digesters were assembled and operated in a batch mode for 5 days at mesophilic (38 degrees C) and low-mesophilic (21 degrees C) temperatures and at different solids concentrations. The key factor recognized for successful pathogen inactivation was pH, which is also the main factor driving the shift in organic acids toward the un-ionized form. Compared to conventional mesophilic acid digestion, low-mesophilic acid digestion was effective in fecal coliform inactivation because the process maintained lower pH throughout the duration of the experiment, offered continuous release of organic acids, and showed higher concentrations of organic acids in un-ionized form, including acetate, propionate, butyrate, and valerate.     

Mechanism of effective nocardioform foam control measures for non-selector activated sludge systems.

Solids retention time (SRT), biological scum trapping and recycle, and the dynamic equilibrium between Nocardioform populations in the foam and the mixed liquor are the controlling factors in activated sludge foaming events caused by Nocardioform bacteria. For the operating modes described in this paper, a cured mixed liquor foaming condition (filament counts of approximately 10(5) intersections/g volatile suspended solids) was only achieved when SRT control, selective wasting, and polymer addition were in effect. Solids retention time control, with the SRT remaining below 1.5 days, and selective wasting will cure a severely foaming mixed liquor, but effects will only be observed after 3 or 4 months after implementation. The combined wastage of Nocardioform bacteria from selective wasting and SRT control can ensure long-term foam control to the operation of a pure-oxygen activated sludge system with foam-trapping features. An SRT of 0.3 days will result in the complete washout of Nocardioform bacteria from the activated sludge system, which can then operate at an SRT of 3 days free of Nocardioform. Polymer addition to mixed liquor is only effective for foam control when a large portion of the system biomass exists as a heavy layer of foam above the mixed liquor.     

Toward a high-rate enhanced biological phosphorus removal process in a membrane-assisted bioreactor.

A membrane enhanced biological phosphorus removal (MEBPR) process was studied to determine the impact of hydraulic retention time (HRT) and solids retention time (SRT) on the removal of chemical oxygen demand (COD), nitrogen, and phosphorus from municipal wastewater. The MEBPR process was capable of delivering complete nitrification independent of the prevailing operating conditions, whereas a significant improvement in COD removal efficiency was observed at longer SRTs. In the absence of carbon-limiting conditions, the MEBPR process was able to achieve low phosphorus concentrations in the effluent at increasingly higher hydraulic loads, with the lowest HRT being 5 hours. The MEBPR process was also able to maintain optimal phosphorus removal when the SRT was increased from 12 to 20 days. However, at higher suspended solids concentrations, a substantial increase was observed in carbon utilization per unit mass of phosphorus removed from the influent. These results offer critical insights to the application of membrane technology for biological nutrient removal systems.