高铝粉煤灰综合利用节能减排对比分析

高铝粉煤灰是近年来在我国内蒙古中西部地区发现的一种粉煤灰新类型,特别是鄂尔多斯高原东北缘的准格尔煤田,煤中富铝矿物燃烧后产生的粉煤灰中氧化铝含量达到50％左右,相当于我国中级品位铝土矿中氧化铝的含量。本文首先介绍了我国铝土矿的资源现状,然后叙述了目前国内外利用高铝粉煤灰提取氧化铝主要生产工艺及工艺特点,并对不同工艺的能源消耗和节能减排进行了对比分析。     

高铝粉煤灰资源化过程重金属环境影响研究

针对高铝粉煤灰碱石灰烧结多资源利用工艺过程中重金属元素迁移规律和潜在环境影响量化问题,基于物质流分析方法,分析该工艺中重金属元素的边界输入输出和内部迁移规律.结果表明,输入端54%的铅元素由工业过程废弃物即高铝粉煤灰带入,其余来自工业原材料.输出端64%的铅元素进入产品,其余部分进入废弃物.该工艺主要环境排放节点在烧结和水泥生产环节.通过定义相对环境排放指数(REEI),比较分析该工艺与拜耳法工艺重金属排放情况.结果表明,该工艺单位氧化铝产量铅元素净排放显著降低,铬元素环境排放量与拜耳法基本持平,说明高铝粉煤灰碱石灰烧结多资源利用工艺不仅可以实现高铝粉煤灰的综合利用,也可以显著降低氧化铝产品的重金属环境影响.     

依托高铝煤炭资源建立循环经济产业链

我国内蒙古自治区中西部和山西北部等地区高铝煤炭资源储量丰富,发电后产生大量高铝粉煤灰,可用于提取氧化铝,生产铝深加工产品,提取氧化铝过程中产生的固体废物和副产品可综合利用。分析了依托高铝煤炭资源,并以高铝粉煤灰提取氧化铝为核心打造循环经济产业链的必要性,以期实现高铝煤炭资源价值最大化,形成具有我国特色的煤炭—电力—有色冶金—化工—造纸—建材的循环经济产业链。     

利用粉煤灰制备高纯超细氧化铝粉体的研究

利用粉煤灰为原料制备高纯超细氧化铝粉体。给出了采用硅酸二钙晶相转变自粉化、高效分散剂———碳化法从粉煤灰中制备氧化铝方法的工艺路线 ,确定了从粉煤灰制备高纯超细氧化铝粉体的最佳工艺条件 ,为粉煤灰的高价值利用开辟了一条新途径     

基于物质代谢分析的高铝煤炭循环利用全产业链评估研究

高铝煤炭广泛分布于我国内蒙古自治区中西部煤田,富含丰富的铝、硅、锂、镓等有价元素,对其进行资源协同开发,有望大幅提升我国铝资源供给体系韧性并提高固废利用率,以及改善燃煤电厂的飞灰堆存等环境污染问题. 本研究以大唐国际托电园区的高铝粉煤灰示范生产线为案例,解析了高铝煤炭中各类无机资源的分布规律,并在全面梳理“原料—工艺—技术—产品/副产品”匹配机制的基础上,构建了集成“高铝煤炭清洁燃烧工艺-多级预脱硅工艺-氧化铝低能耗提取工艺”于一体的高铝煤炭循环利用全产业链;采用物质代谢分析方法,研究高铝煤炭循环利用全过程中有价元素的迁移转化规律,建立了高铝煤炭伴生有价元素的走向与分配模型,识别了该产业链中物质代谢优化调控的关键环节;此外,以传统铝土矿炼铝产业和木浆造纸产业为参考基准,核算了该产业链推广应用的经济、环境效益. 结果表明,高铝煤炭循环利用全产业链中有价元素总体循环回收利用率超过80.0%,在内蒙古自治区推广应用该产业链,每年可生产1 303.0×104 t氧化铝,联产964.0×104 t活性硅酸钙和3 192.0×104 t硅钙渣,创造年收入401.2×108元,节约3 505.0×104 t铝土矿,保护11.5 km2植被. 研究显示,高铝煤炭循环利用全产业链的有价元素回收率高,具有良好的环境和经济效益.      

低温碱溶粉煤灰中硅和铝的溶出规律研究

采用低温碱溶法对粉煤灰中硅和铝(分别以氧化硅和氧化铝计)的溶出规律进行了研究,考察了粉煤灰热处理温度、碱浓度、溶出时间、溶出温度等因素对粉煤灰中硅和铝溶出量的影响.结果表明:在热处理温度为950℃,碱浓度为2～3 mol/L,溶出温度为120～130℃,溶出时间为4～6 h时,氧化硅的溶出量为29.23%,氧化铝的溶出量为1.26%,溶出比为23.63,可实现粉煤灰中硅和铝的分步溶出,并利用XRD对溶出结果进行了分析.      

造块焙烧对于酸碱联合法提取粉煤灰中氧化铝工艺的改进

以实现粉煤灰最大利用价值并有效回收氧化铝为出发点,采用造块焙烧引入酸碱联合法的方式来提高粉煤灰的利用率。在造块方式下,最优实验条件得到最高的氧化铝浸出率为84%,通过XRD、SEM等进一步分析了造块方式的优势。该工艺可以实现铝硅分离,硫酸也可以循环使用。动力学研究表明:造块过程粉煤灰颗粒和块样内部毛细通道起到了类似高炉中焦炭的骨架作用,造块处理为反应塑造了介观尺度的多孔结构,在缩小了固液两相之间距离的同时,有效改善了气液两相的传质条件,从而提高氧化铝的浸出率。     

从粉煤灰中提取氧化铝无“三废”清洁工艺

从粉煤灰中提取氧化铝,并作废气、废液和废渣循环及利用,是一种粉煤灰高附加值、低污染的综合利用新工艺。在工艺流程设计的基础上,通过工艺原理分析和试验,阐述了该工艺的可行性和合理性。      

以高铝煤炭为起点发展循环经济

以宁夏北部的高铝煤炭发电为起点,形成电力、电石、石灰氮、单氰胺、双氰胺、氧化铝、金属铝、金属镓、水泥熟料、水泥、轻质碳酸钙、金属铁粉和熟石灰的循环经济产业链,该产业链上游产品或排出的废渣作为下游产品的原料,不仅综合利用电厂排出的粉煤灰、双氰胺厂排出的黑渣,而且整个循环系统无废水、废渣、废气排放,在减少粉煤灰、黑渣对环境污染的同时,提高了资源的循环利用效率.     

酸溶-微波热解法从粉煤灰中制取聚合氧化铝的研究

从粉煤灰中提取聚合氧化铝（ＰＡＣ）是粉煤灰综合利用的途径之一。本研究提出了酸溶 微波热解从粉煤灰中制取ＰＡＣ的方法。通过工艺原理分析和试验，阐述了该工艺的可行性和合理性     

Distribution and ecological effect of mercury in Laogang landfill, Shanghai, China

Laogang landfill near Shanghai is the largest landfill in China, and receives about 10000 t of daily garbage per day, Samples of topsoil and plants were analyzed to evaluate mercury pollution from the landfill. For topsoil samples, there were significant correlations among total mercury （HgT）, combinative mercury （Hgc） and gaseous mercury （HgG）, and content of total organic carbon （TOC）, but, no significantly relationship was found between Hg content and filling time. Hg content changes in vertical profiles with time showed that the average Hgv of profiles 1992, 1996, and 2000 was similar, but their average HgG was quite different. HgT was significantly correlated with Hgc in profile 1992 and 2000, and Hgv was significantly correlated with Hg6 in profile 1996. HgG/Hgv ratio in profile samples decreased in the order of （HgG,/HgT）1992〉（HgG/HgT）1996〉〉（HgG/HgT）2000. A simple outline of Hg release in landfill could be drawn： with increasing of filling time, degradation undergoes different biodegradation, accordingly, gaseous mercury goes through small, more, and small proportion to total mercury. Distribution of Hg in plants was inhomogeneous, following the order of leaf〉root〉stem. The highest value of leaf may be associated with higher atmospheric Hg from landfill. Ligneous plants （e.g. Phyllostachys glanca, Prunus salicina and Ligustrum lucidum） are capable of enriching more Hg than herbaceous plants.     

EDTA-enhanced phytoremediation of lead contaminated soil by Bidens maximowicziana

Phytoremediation is a potential cleanup technology for the removal of heavy metals from contaminated soils.Bidens maximowicziana is a new Pb hyperaccumulator,which not only has remarkable tolerance to Pb but also extraordinary accumulation capacity for Pb.The maximum Pb concentration was 1509.3 mg/kg in roots and 2164.7 mg/kg in overground tissues.The Pb distribution order in the B. maximowicziana was:leaf>stem>root.The effect of amendments on phytoremediation was also studied.The mobility of soil Pb and the Pb concentrations in plants were both increased by EDTA application.Compared with CK(control check),EDTA application promoted translocation of Pb to overground parts of the plant.The Pb concentrations in overground parts of plants was increased from 24.23-680.56 mg/kg to 29.07-1905.57 mg/kg.This research demonstrated that B.maximowicziana appeared to be suitable for phytoremediation of Pb contaminated soil,especially,combination with EDTA.     

Decomposition of alachlor by ozonation and its mechanism

Decomposition and corresponding mechanism of alachlor, an endocrine disruptor in water by ozonation were investigated. Results showed that alachlor could not be completely mineralized by ozone alone. Many intermediates and final products were formed during the process, including aromatic compounds, aliphatic carboxylic acids, and inorganic ions. In evoluting these products, some of them with weak polarity were qualitatively identified by GC-MS. The information of inorganic ions suggested that the dechlorination was the first and the fastest step in the ozonation of alachlor.     

Enzymatic oxidation of aqueous pentachlorophenol

The influence of the nonionic surfactant Tween 80 on pentachlorophenol （PCP） oxidation catalyzed by horseradish peroxidase was studied. The surfactant was tested at concentrations below and above its critical micelle concentration （CMC）. Enhancement of PCP removal was observed at sub-CMCs. The presence of Tween 80 in the reaction mixture reduced enzyme inactivation which occurred through a combination of free radical attack and sorption by precipitated products. A simple first-order model was able to simulate time profiles for enzyme inactivation in the presence or absence of Tween 80. At supra-CMCs, the surfactant caused noticeable reductions in PCP removal, presumably through micelle partitioning of PCP which precluded the hydrophobic PCP molecule from interacting with the enzyme.     

基于综合水质标识指数和对应分析法的校园河道水质评价

以三峡大学的校园河道求索溪为研究对象,利用综合水质标识指数法确定求索溪水质类别,分析其水质时空变化规律,并利用对应分析法得出求索溪中不同监测点的主要污染因子.研究结果表明:求索溪整体的综合水质标识指数为7.423,整体水质为劣V类(地表水环境质量标准GB 3838-2002)且黑臭.从时间变化来看,求索溪4月份的水质最差,5月份次之,4、5月份所有监测点的水质都劣于V类且黑臭;8月份水质最好,水质为Ⅳ类;从空间分布来看,8个监测点综合水质标识指数均超过6.0,水质为劣V类,其中6号监测点的水质相对最好,监测点3号的水质相对最差;对应分析法得出求索溪的整体水体污染程度受总氮因子的影响最大,其次为总磷.该研究拟为求索溪及类似校园河道的水环境治理研究提供基础依据和参考.     

Effects of chitosan on growth of an aquatic plant (Hydrilla verticillata) in polluted waters with different chemical oxygen demands

Effects of chitosan on a submersed plant, Hydrilla verticillata, were investigated. Results indicated that H. venicillata could prevent ultrastructure phytotoxicities and oxidativereaction from polluted water with high chemical oxygen demand (COD). Superoxide dismutase (SOD) activity and malondialdehyde (MDA) contents in H. verticillata treated with 0.1% chitosan in wastewater increased with high COD (980 mg/L) and decreased with low COD (63 mg/L), respectively. Ultrastructural analysis showed that the stroma and grana of chloroplast basically remained normal. However, plant cells from the control experiment (untreated with chitosan) were vacuolated and the cell interval increased. The relict of protoplast moved to the center, with cells tending to disjoint. Our findings indicate that wastewater with high COD concentration can cause a substantial damage to submersed plant, nevertheless, chitosan probably could alleviate the membrane lipid peroxidization and ultrastructure phytotoxicities, and protect plant cells from stress of high COD concentration polluted water.     

Removal of cadmium using MnO2 loaded D301 resin

MnO2 loaded weak basic anion exchange resin D301 （Anion exchange resin, macroreticular weak basic styrene） as adsorbent has been prepared and applied to the removal of cadmium. The adsorption characteristics have been investigated with respect to effect of pH, equilibrium isotherms, removal kinetic data, and interference of the coexisting ions. The results indicated that the Cd^2＋ could be efficiently removed using MnO2 loaded D301 resin in the pH range of 3-8 from aqueous solutions with the co-existence of high concentration of alkali and alkaline-earth metals ions. The saturate adsorption capacity of the Cd^2＋ was 77.88 mg/g. The adsorption process followed the pseudo first-order kinetics. The equilibrium data obtained in this study accorded excellently with the Langmuir adsorption isotherm.     

Effect of coagulation pretreatment on the fouling of ultrafiltration membrane

The purpose of this study is to understand the effect and mechanism of preventing membrane fouling, by coagulation pretreatment, in terms of fractional component and molecular weight of natural organic matter （NOM）. A relatively higher molecular weight （MW） of hydrophobic compounds was responsible for a rapid decline in the ultrafiltration flux. Coagulation could effectively remove the hydrophobic organics, resulting in the increase of flux. It was found that a lower MW of neutral hydrophilic compounds, which could remove inadequately by coagulation, was responsible for the slow declining flux. The fluxes in the filtration of coagulated water and supernatant water were compared and the results showed that a lower MW of neutral hydrophilic compounds remained in the supernatant water after coagulation could be rejected by a membrane, resulting in fouling. It was also found that the coagulated flocs could absorb neutral hydrophilic compounds effectively. Therefore, with the coagulated flocs formed on the membrane surface, the flux decline could be improved.     

Penetration analysis of elements and bioleaching treatment of spent refractory for recycling

Acidithiobacillus ferrooxidans ATCC23270 and Acidithiobacillus thiooxidans TM-32 were used for bioleaching of spent refractories of aluminium and copper melting furnaces for their recycling.Firstly,penetration of elements into aluminium melting furnace refractory was investigated and it was found that up to 7 cm from surface was contaminated.Comparison on leaching efficiency by the strains ATCC23270 and TM-32 found that the strain ATCC23270 could treat larger amount of the refractories than the strain TM-32 could do.In the experiment of bioleaching of spent refractory aluminium melting furnace by the strain ATCC23270,high leaching efficiency were obtained on Al,Si,and Ca,and extremely low leaching performance was,however,shown on the rest of elements i.e.,Na,Mn,and Zn.Under the strain TM-32 use,relatively high leaching performance was recognized on Al,Si,Ca,Na,Mn,and Zn.In the experiment of bioleaching for spent refractory copper melting furnace,almost the same leaching trends were shown on Cu,Zn,Al,and Si under the strains ACTT23270 and TM-32 uses.     

Simultaneous removal of ammonium and phosphate by zeolite synthesized from coal fly ash as influenced by acid treatment

Zeolite synthesized from fly ash （ZFA） without modification is not efficient for the purification of NH4＋ and phosphate at low concentrations that occur in real effluents, despite the high potential removal capacity. To develop an effective technique to enhance the removal efficiency of ammonium and phosphate at low concentrations, ZFA was modified with acid treatment and the simultaneous removal of ammonium and phosphate in a wide range of concentration was investigated. It was seen that when compared with untreated ZFA, only the treatment by 0.01 mol/L of H2SO4 significantly improved the removal efficiency of ammonium at low initial concentrations. The behavior was well explained by the pH effect. Treatment by more concentrated H2SO4 led to the deterioration of the ZFA structure and a decrease in the cation exchange capacity. Treatment by 0.01 mol/L H2SO4 improved the removal efficiency of phosphate by ZFA at all initial P concentrations, while the treatment by concentrated H2SO4 （≥0.9 mol/L） resulted in a limited maximum phosphate immobilization capacity （PIC）. It was concluded that through a previous mild acid treatment （e.g. 0.01 mol/L of H2SO4）, ZFA can be used in the simultaneous removal of NH4＋ and P at low concentrations simulating real effluent.