共查询到18条相似文献,搜索用时 750 毫秒
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分析了常见的2种变薄拉深方法,指出要克服板料与模具接触面间由于强烈的摩擦造成磨损、烧粘、卡咬使模具失效,必须要进行有效的润滑。较详细的论述了变薄拉深时的润滑的机理和模具设计要点。 相似文献
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针对在工业生产中具有广泛应用的板料拉深成形,总结了纳米润滑添加剂在板料拉深成形中的应用以及摩擦学特点,指出纳米粒子作为润滑油添加剂具有广阔的应用前景,并提出了今后的研究方向。 相似文献
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板料成形后的回弹对精度影响较大,在数值模拟时对回弹进行精确预测显得非常重要。分析比较了几种计算板料回弹方法的优缺点,提出了用静态隐式算法计算回弹较为合适,以MARC为平台建立了计算板料回弹的系统。计算了二维弯曲成形后的回弹,并通过与实验结果相比较两者结果的一致性验证了计算的可靠性。 相似文献
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Yoshihiro Sagisaka Tamotsu Nakamura Kunio Hayakawa Itaru Ishibashi 《Journal of Manufacturing Processes》2013,15(1):96-101
It is required to replace the aluminum fluoride coating, which is a popular lubricant for aluminum alloy cold forging in Japan, with environmentally friendly lubricants, because the aluminum fluoride coating has high environmental risks and needs much expense. Evaluations of lubrication performance are necessary before lubricant replacement. The authors proposed new friction test based on combined forward spline-backward can extrusion. It can realize large surface expansion, which is a characteristic of aluminum cold forging. In the present paper, a double-layer-type environmentally friendly solid lubricant film and the aluminum fluoride coating were applied to a precipitation hardened aluminum alloy. The lubrication performance was evaluated by the friction test. The double-layer-type lubricant showed superior performance enough for the replacement. The effect of surface treatment applied to workpiece on the lubrication performance was also investigated. The surface asperity generated by a wet-blasting showed high pickup resistance and low friction. 相似文献
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Analytical model of metalworking fluid penetration into the flank contact zone in orthogonal cutting
Metalworking fluids (MWFs) are used widely in machining process to dissipate heat, lubricate moving surfaces, and clear chips. They have also been linked to a number of environmental and worker health problems. To reduce these impacts, minimum quantity lubrication (MQL) sprays of MWF delivered in air or CO2 have been proposed. MQL sprays can achieve performance comparable with conventional water-based or straight oil MWFs while only delivering a small fraction of the fluid. This performance advantage could be explained by the enhanced penetration into the cutting zone that results from delivering MWF in high pressure and precise sprays. To explore this hypothesis, an analytical model of MWF penetration into the flank face of the cutting zone is developed and validated using experimental data. The model is based on a derivation of the Navier–Stokes equation and the Reynolds equation for lubrication and applied to an orthogonal cutting geometry under steady-state conditions. A solution to the model is obtained using a numerical strategy of discretizing the analytical scheme with two-dimensional centered finite difference method. Penetration into the cutting zone is estimated for MQL sprays delivered in air, CO2 and N2 as well as two conventional MWFs, straight oil and semi-synthetic emulsion. The model suggests that conventional MWFs, do not penetrate the cutting zone fully and fail to provide direct cooling to the flank zone where wear is most likely to occur. MQL sprays do penetrate the cutting zone completely. Using convective heat transfer coefficients from a previous study, a finite element heat balance is carried out on the tool to understand how each fluid impacts temperature near the flank tip of the tool. The results of the modeling effort are consistent with experimental measurements of tool temperature during turning of titanium (6AL4V) using a K313 carbide tool. The prediction of temperature near the flank indicates that MQL sprays do suppress temperatures near the flank effectively. These results help explain the low levels of tool wear observed for some MQL sprays, particularly those based on high pressure CO2. This modeling framework provides valuable insight into how lubricant delivery characteristics such as speed, viscosity, and cutting zone geometry can impact lubricant penetration. 相似文献
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Minimum quantity lubrication (MQL) is a cost-effective and environmentally friendly alternative to flood cooling. MQL spray jet has been shown to have potential to be applied successfully in different machining processes. Since the amount of lubricating liquid employed in MQL jet is very low, it is necessary to generate and apply the MQL spray efficiently. However, efficient application of MQL is not only related to spray atomization characteristics and delivery parameters but is also affected by machining conditions. The present paper demonstrates a theoretical and experimental investigation on the spray atomization and delivery parameters in the grinding process of Al2O3 engineering ceramics. The spray atomization characteristics studied are carrier gas velocity, liquid droplet size and liquid droplet velocity. Experiments were performed to verify the delivery parameters of MQL spray including nozzle angle, nozzle distance, lubricant flow rate and gas flow rate in the case of Al2O3 ceramics grinding. The experimental results confirm the theoretical outcomes and indicate that by applying optimal spray delivery parameters efficient lubrication takes place. Moreover, efficient lubrication of Al2O3 ceramics grinding can decrease the challenges existing in ceramics grinding processes by reducing grinding forces and surface roughness. 相似文献
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此文分析了产品成形的特点,模具承载的负荷特点,从而在成形工艺上、润滑上、模具结构及选材上采取了相应的措施.用H-4水基高分子润滑剂和3Cr2W8V制作冷挤压模都取得了明显效果. 相似文献
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Chandra Nath Shiv G. Kapoor Anil K. Srivastava Jon Iverson 《Journal of Manufacturing Processes》2013,15(4):419-425
The aim of this work is to investigate the effect of metal-working fluid (MWF) concentration on the machining responses including tool life and wear, cutting force, friction coefficient, chip morphology, and surface roughness during the machining of titanium with the use of the ACF spray system. Five different concentrations from 5 to 15% of a water-soluble metalworking fluid (MWF) were applied during turning of a titanium alloy, Ti–6Al–4V. The thermo-physical properties such as viscosity, surface tension and thermal conductivity of these concentrations were also measured. The test results demonstrate that the tool life first extends with the increase in MWF concentration and then drops with further increase. At low concentration (e.g., 5%), a lack of the lubrication effect causes to increase in a higher friction at the tool–chip interface resulting in severe chipping and tool nose/flank wear within a short machining time. On the other hand, at high concentration, the cooling effect is less. This increases cutting temperature and a faster thermal softening/chipping/notching of the tool material and higher friction at the tool–chip–workpiece interaction zones resulting in early tool failure. A good balance between the cooling and the lubrication effects seems to be found at the 10% MWF concentration as it offers the best machining performance. However, machining with flood coolant is observed to perform the best in the range of 5–7%. 相似文献
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Taghi Tawakoli Mohammadjafar Hadad Mohammad Hossein Sadeghi Amir Daneshi Banafsheh Sadeghi 《Journal of Cleaner Production》2011,19(17-18):2088-2099
This research has been conducted to study the influence of the abrasive and coolant–lubricant types on the minimum quantity lubrication (MQL) grinding performance. One type of CBN and three types of conventional wheels (corundum) have been tested. The tests have been performed in presence of fluid, air jet and eleven types of coolant–lubricants, as well as, in dry condition. The results indicate that the finest surface quality and lower grinding forces could be obtained while grinding with CBN wheel. In case of conventional wheels, the coarser and high porosity wheels induce much proper grinding results. Furthermore, grinding when utilizing MQL with oil results in higher grinding performance. 相似文献