Inhalation exposure to volatile organic compounds in the printing industry

ABSTRACT

This study reports on the occupational inhalation exposure to VOCs of workers in the Kuwaiti printing industry. Using the evacuated canister methodology, we targeted 72 VOCs in three printeries and compared the concentrations to previous reports and relevant occupational exposure levels (OELs). We found that recent efforts in the printing industry to reduce VOC usage had been successful, as concentrations of key hazardous VOCs were substantially lower than anticipated. On the other hand, nearly all target VOCs were found. Non-production areas were sampled along with the offset printing areas, another strength of this study, and revealed exposures to hazardous VOCs among administers and digital printer and CTP operators. Exposure to ototoxic VOCs amounted to 1–3% of the OEL, consisting mostly of ethylbenzene, which was likely in use in two of the study printeries. Exposure to carcinogenic or probably carcinogenic VOCs was 15–20% of the OEL at four locations across the three printeries, consisting mostly of vinyl chloride and benzyl chloride. Vinyl chloride VOC was partially sourced from outdoors, but was also likely used inside the study printeries. Interestingly, concentrations of vinyl chloride were similar in most sampling locations to that of CFC-114, a CFC banned by the Montreal Protocol and not commonly used as a refrigerant. This unexpected finding suggests further study is warranted to identify the use of these VOCs in printeries. Exposure to hazardous VOCs up to nearly 50% of the OEL, consisting largely of bromoform and vinyl chloride. Bromoform was found in all the study printeries, sourced partially from outdoor air. The higher concentrations found inside the study printeries likely resulted from the use of the desalinated water for washing. This finding raises of emissions from sources other than blanket washes, and inks, etc. adding to the total VOC load in printery indoor air.

Implications: Results from this study indicate that efforts to reduce worker exposure to VOCs particularly dangerous to human health in recent years have been successful, but there is still much to be done to protect workers. Exposures to ototoxic and carcinogenic VOCs were identified, among both production and non-production workers. Unexpected findings included the apparent use in printing activities of the carcinogen vinyl chloride and CFC-114, banned under the Montreal Protocol. Observed lapses in safety procedures included failure to utilize ventilation systems and closing doors between work areas, indicating management and worker education should remain a priority.     

Quantitative sustainability assessment of remanufacturing waste reinforcing steel

Construction is a major contributor to the solid waste stream globally and various recycling strategies are being evaluated to recover valuable resources. As a novel strategy, remanufacturing waste reinforcing steel bar (rebar) pieces from concrete waste to produce nails was applied on an industrial scale to prove the technical feasibility, where a group of alternatives were developed based on commercially available industrial machinery. The calculated economic and environmental feasibility values are sufficiently high for industrial application, and the most appropriate remanufacturing technological alternative was identified. The sustainability equation was solved to find the social feasibility and overall remanufacturing sustainability index. Rebar waste remanufacturing has a high triple-bottom-line sustainability index of 0.885. Based on the proposed process, small remanufacturing companies can be developed, thereby aiding employment and human development by earning profit of 1904–8880 USD/day. The findings of this study are beneficial to decision makers in government and industry and are globally relevant because concrete waste is ubiquitous worldwide.     

On–off control of aeration time in the simultaneous removal of ammonia and manganese using a biological aerated filter system

The biological aerated filter (BAF) system, a new alternative in drinking water treatment, was designed to remove NH₄⁺–N and Mn²⁺ simultaneously. This study aimed to control the aeration time in the BAF system for simultaneous NH₄⁺–N and Mn²⁺ removal to achieve the Malaysian effluent quality regulation for drinking water. The experiment was conducted under four strategies of S1, S2, S3 and S4. The results demonstrated that acceptable levels of NH₄⁺–N and Mn²⁺ were achieved over a 6 h aeration period (S1), producing effluent concentrations of 0.7 mg/L (93.2% removal) and 0.08 mg/L (79.6% removal), respectively. At the initial treatment of S1 and S2, the dissolved oxygen (DO) level rapidly increased until it reached a saturated concentration (6.8 mg/L DO) after 2 h period. Automatic on–off aeration time to maintain 3 mg/L DO set point (S4) resulted with a good effluent quality of NH₄⁺–N and Mn²⁺ compared with the 2 mg/L DO set point (S3) which did not meet the regulated standard limits. Through the automatic on–off aeration time, the saturated and excessive DO levels in the BAF system can be avoided consequently reduce the wastage of energy and electrical consumption for simultaneous NH₄⁺–N and Mn²⁺ removal from drinking water treatment.     

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