The application of state of the art manufacturing processes has always been constrained by the capabilities either from technical limitations such as limited materials and complex part geometries or production costs. As a result, hybrid manufacturing processes – where varied manufacturing operations are carried out – are emerging as a potential evolution for current manufacturing technologies. However, process planning methods capable of effectively utilising manufacturing resources for hybrid processes are currently limited. In this paper, a hybrid process, entitled iAtractive, combining additive, subtractive and inspection processes, along with part specific process planning is proposed. The iAtractive process aims to accurately manufacture complex geometries without being constrained by the capability of individual additive and subtractive processes. This process planning algorithm enables a part to be manufactured taking into consideration, process capabilities, production time and material consumption. This approach is also adapted for the remanufacture of existing parts. Four test parts have been manufactured from zero and existing parts, demonstrating the efficacy of the proposed hybrid process and the process planning algorithm. 相似文献
ABSTRACT: A statistical approach for making Total Maximum Daily Load (TMDL) impairment decisions is developed as an alternative to the simple tally of the number of measurements that happen to exceed the standard. The method ensures that no more than a small (e.g., 10 percent) percentage of water quality samples will exceed a regulatory standard with a high level of confidence (e.g., 95 percent). The method is based on the 100(1‐α) percent lower confidence limit on an upper percentile of the concentration distribution. Advantages of the method include: (1) it provides a direct test of the hypothesis that a prespecified percentage of the true concentration distribution exceeds a regulatory standard, (2) it is applicable to a wide variety of different statistical concentration distributions, (3) it directly incorporates the magnitude of the measured concentrations unlike traditional approaches, and (4) it has explicit statistical power characteristics (i.e., what is the probability of missing an environmental impact). Detailed study of the simple tally approach reveals that it achieves high statistical power at the expense of unacceptably high false positive rates (30 to 40 percent false positive results). By contrast, the statistical approach results in similar statistical power while achieving a nominal false positive rate of 5 percent. 相似文献
In refineries and processing plants, the enormous amount of piping is more complex in distribution than other types of equipment. In general, compared with other types of equipment in these industries, more difficulty in inspection planning is encountered.
However, under-inspection or over-inspection can occur due to the lack of jurisdictional requirements on the inspection interval and method for piping, or the inspection interval being based only on piping service classifications in the existing regulations, such as API 570. This can result in unacceptable risks, along with costly loss of resources.
To lessen the piping risk level, more and more companies have adopted and applied risk based inspection (RBI) methodology, leading to risk reduction and cost benefits since the last decade. This study applied RBI methodology to optimize the inspection strategy of the piping in a refinery and petrochemical plants in Taiwan. Two actual case studies were corroborated better with quantitative RBI methodology than without the methodology in terms of risk and cost reductions. 相似文献
In Europe, the Directive 2012/18/EU (Seveso III) strengthens the obligation to adopt a program assuring the integrity of critical equipment at major hazard establishments, by taking into account actual deterioration mechanisms (internal and external corrosion, erosion, thermal and mechanical fatigue, etc.). The program must cover all phases of the lifecycle and ensure a safe ageing of equipment, particularly when these are reaching the final stage of life. The effectiveness of the integrity program must be carefully assessed during the audits planned by the establishment's operator as well as by inspectors on behalf of the Competent Authorities. The adoption of a Risk Based Inspection scheme provides a valuable help to face this matter. The operator is, anyway, required a considerable effort to face at least three issues related to: (i) the understanding of concurring physical and chemical phenomena; (ii) the management of information associated with each individual component and its history, (iii) the appropriate measurement, including acquisition and management of data. There is a considerable difficulty in understanding these issues during Seveso inspections and external audits, because time and resources are often limited. For this reason, models and methods supporting the definition of the ageing status and trend in industrial sites are needed. This paper analyses the main factors affecting ageing. A framework for “ageing” assessment in complex industrial sites, including “Seveso” establishments, is proposed; then, its validation, by means of data collected during a testing phase carried out in Italy, is also given. 相似文献