深冲钢板塑性变形形为研究

单相塑性材料的强度和塑性基本上是分别研究讨论的。此文以低碳深冲钢板为例,从能量观点出发,讨论了强度和塑性的内在制约关系,唯象地提出了单相塑性材料塑性破坏的判据,并解释了几个实验现象。此文的研究有助于加深对深冲钢塑性变形形为的理解。     

研究单位压边力值对板料成形性能的影响

主要介绍板料在拉深成形过程中单位压边力值对板料成形性能的影响。研究方法采用仿真技术 ,指出板料在成形过程中如按最初设定的单位压边力值进行成形 ,那么 ,板料成形过程中单位压边力值将逐渐增大 ,严重影响板料成形极限。如果采用控制板料在成形过程中压边圈下坯料的单位压边力值 ,将提高板料成形极限。其结论为生产现场提高板料成形性能和表面质量提供了一种可实施的方法。     

Sustainability issues in sheet metal forming processes: an overview

Environmental sustainability in manufacturing is nowadays an urgent and remarkable issue and the main concerns are related to more efficient use of materials and energy.In sheet metal forming processes there is still a lack of knowledge in this field mainly due to the need of a proper modelling of sustainability issues and factors to be taken into account. The aim of this paper is mainly to underline the state of the art from a forming point of view about the sustainability contributions offered in any phase of a product life cycle. Actually, a lack in terms of comprehensive contributions is present in the technical literature, thus, the authors try to give a sort of holistic vision aimed to provide basic guidelines in order to help in identifying the possible solutions with regard to all the phases of a forming product life cycle. The main attention was paid to sheet metal forming technologies. The paper gives an overview of the main topics concerning sheet metal forming problems related to energy and resource efficiency with the aim to stress the principal contributions which may derive from such processes to environmental performances of manufacturing.     

圆锥形零件冲压成形过程分析

通过分析圆锥形零件变形毛坯上不同部分在成形中的作用,揭示了该类零件的冲压成形特点,得出了悬空侧壁部分的变形状态是该类零件成形的关键,而径向拉应力是实现侧壁部分成形的必要条件,同时也是这部分冲压成形成败的关键。为此,经力学分析得出了侧壁部分径向拉应力的解析式和造成圆锥形零件破裂的最大径向拉应力的计算式,为进一步研究提供了理论基础。     

薄板超塑性胀形的金属流动分析

分别在板厚均匀变薄和板厚呈线性规律变化两种假设的基础上 ,对薄板超塑性胀形过程中金属的变形规律及质点流动进行了分析 ,导出了变形前、后 ,质点点位的对应关系式 ,并与受内压薄壁球壳的均匀胀形作了比较     

钢板力学性能对FLD0影响的试验研究

对上海宝钢公司生产的15种冷轧冲压用钢进行了力学和FLD试验,探讨了σs/σb、δ、n值、r值对成形极限平面应变特征点(FLD0)的影响.研究表明FLD0随σs/σb上升而下降,随着δ、n值、r值的上升而提高.在板材力学性能指标中,n值对FLD0的影响最为显著.     

反向方法在板料成形工艺设计中的应用研究

利用结合拉延筋计算的反向方法的数值模拟技术，研究了其在板料成形工艺设计中的应用，提出了进行初期工艺设计评估的新方法。同时对后轮毂鼓包内板件毛坯进行工艺设计，与福特公司的MTLFRM软件的对比结果表明设计的工艺是合理的，也表明该方法可以适用于大型覆盖件的工艺设计。     

The development of a microscale strain measurement system applied to sheet bulge hydroforming

Micro and multiscale sheet metal forming processes represent new and attractive solutions to many manufacturing problems. However, evaluating the strains in these products is a difficult endeavor. Larger organizations are utilizing commercially available microscale digital image correlation systems to measure the strains in microscale parts or on macroscale parts with critical microscale features. The cost of these strain measurement systems is preventing smaller research and development organizations from entering this challenging area or they are forgoing the ability to determine strains. The present paper describes the development of a method for creating microscale grids and measuring strains on microscale parts or microscale locations on larger parts. The method developed was able to measure true strains up to 0.618 for square grids that are 127 μm measured from center-to-center. Microscale strains resulting from sheet bulge hydroforming experiments using 11 mm, 5 mm, and 1 mm diameter dies were evaluated and material properties of the sheet metal were estimated based upon the strains measured in conjunction with FEA simulations and compared to analytical solutions and microscale tension tests. The material properties determined using the strains and FEM approach were consistent with the other methods.     

采用薄膜模型模拟三维板料成形过程

此文基于有限变形理论建立了三维金属板料成形过程的弹塑性有限元数学模型。数学模型采用物质坐标系中的Total Lagrange描述、J_2型本构方程、等向强化假设,考虑了板料的厚向异性,对于金属板料与模具的摩擦采用近似的库仑摩擦定律以改善计算的收敛性。为简化计算采用薄膜单元。采用根据此模型编制的程序模拟了机油收集器基本件的成形过程,并与实验结果进行了对比。     

板料成形过程数值模拟中的动态接触条件处理

为了解决板料成形过程数值模拟中非线性边界条件问题,本文提出并建立了控制约束的描述方法、接触结点、确定的新方法——垂足法、计算接触应力的剪应力法、以及处理非线性滑动接触边界条件的降阶-摩擦载荷迭代法.经实际模拟计算,证明了这些方法的正确性.