Multi-objective optimization of waste and resource management in industrial networks – Part II: Model application to the treatment of sewage sludge

In the present article, the thermal treatment of digested sewage sludge generated in the Swiss region of Zürich is modeled and optimized from an environmental perspective. The optimization problem is solved using a multi-objective mixed-integer linear program that combines material flow analysis, process models, life cycle assessment (LCA), and mathematical optimization techniques. The treatment options include co-incineration in municipal solid waste incineration, co-processing in cement production, and mono-incineration with the prospect of phosphorus recovery. The model is optimized according to six environmental objectives. Five of the six single-objective optimal solutions involve splits over the treatment options. The results reflect the available treatment capacities and other constraints, aspects rarely considered in conventional LCA studies. Co-processing in cement production is used to the maximum extent possible when minimizing impacts on climate change, human toxicity, fossil resource depletion, and fully aggregated impacts (ReCiPe H/A), whereas mono-incineration with phosphorus recovery receives the bulk of the sludge when optimizing for ecotoxicity and mineral resource depletion. Four of the single-objective optimal solutions (minimization of fossil energy resource depletion and contribution to climate change, human toxicity, and fully aggregated impacts) outperform the reference case over the six impact categories considered, showing that the current situation can be improved in some environmental categories without compromising others. The results of the sensitivity analysis indicate that assumptions regarding the product systems displaced by recovered by-products are critical for the outcome of the optimization. Our approach identifies in all of the cases solutions in which significant environmental improvements can be attained.     

The joint use of LCA and emergy evaluation for the analysis of two Italian wine farms

The aim of this paper is to evaluate two agroindustrial productive processes in their entirety (one organic and one semi-industrial), focusing on the comparison of impacts derived from the inputs and outputs of the system (life cycle assessment, LCA), integrated with a physical evaluation of the resources and natural services, on a common basis (emergy). Methods based on the joint use of LCA and emergy evaluation are useful, as they measure the contribution of environmental services and products to the productive process thus focusing primarily on the environmental impact of emissions and non-renewable energy inputs. The complementarity of the methods used in this paper contributes important elements and information useful for the comprehension of the organization of agriculture within Siena's territory. The results show important elements and useful information: (1) for the comprehension of the two agroecosystems' organization; (2) for the use of the energy flows that determine their development. Moreover, the combined use of emergy and LCA gives a comparative thermodynamic performance evaluation between organic and semi-industrial farming.     

Environmental life cycle assessment of different types of the municipal wastewater pipeline network

With the onset of social life, humans have considered waste disposal as essential, and they have been able to repel it through brick and clay channels. Checking sewage pipes for energy consumption and a longer lifetime than other sewage system components is important. Climate change and exploitation of industrial resources have made environmental impacts, which are important factors in decision making. The purpose of this study was to introduce the most suitable type of sewage pipe considering environmental protection. Therefore, we applied the environmental life cycle assessment (LCA) method, using Sima Pro 8.2.3 software for the one-kilometer length of concrete pipes (300 mm in diameter), Polyvinyl chloride (PVC), and polyethylene (PE) (315 mm in diameter). Also, the BEES method and sensitivity analysis were used to validate the results. The comparison between three types of municipal wastewater pipes indicated that PE pipes are a more environmentally friendly option than PVC, and concrete pipes in pipe recycling, reducing extraction from untapped resources, and inefficient extraction of resources. Electricity, diesel fuel, and sulfate resistance cement consumption for concrete production are the most pollution elements in the LCA of concrete pipes. Usage of PVC granular, sanitary landfill of PVC pipes, and using hydraulic drill in LCA of PVC pipes are the most elements of generating pollution. The usage of PE granules, PE pipes landfilling, hydraulic excavator, and electricity consumption in the LCA of the PE pipes are the greatest polluting parameters.     

An Eco-balance of a Recycling Plant for Spent Lead–Acid Batteries

This study applies Life Cycle Assessment (LCA) methodology to present an eco-balance of a recycling plant that treats spent lead–acid batteries. The recycling plant uses pyrometallurgical treatment to obtain lead from spent batteries. The application of LCA methodology (ISO 14040 series) enabled us to assess the potential environmental impacts arising from the recycling plants operations. Thus, net emissions of greenhouse gases as well as other major environmental consequences were examined and hot spots inside the recycling plant were identified. A sensitivity analysis was also performed on certain variables to evaluate their effect on the LCA study. The LCA of a recycling plant for spent lead–acid batteries presented shows that this methodology allows all of the major environmental consequences associated with lead recycling using the pyrometallurgical process to be examined. The study highlights areas in which environmental improvements are easily achievable by a business, providing a basis for suggestions to minimize the environmental impact of its production phases, improving process and company performance in environmental terms.     

Environmental impact minimization of a total wastewater treatment network system from a life cycle perspective

Synthesis of distributed wastewater treatment plants (WTPs) has focused on cost reduction, but never on the reduction of environmental impacts. A mathematical optimization model was developed in this study to synthesize existing distributed and terminal WTPs into an environmentally friendly total wastewater treatment network system (TWTNS) from a life cycle perspective. Life cycle assessment (LCA) was performed to evaluate the environmental impacts of principal contributors in a TWTNS. The LCA results were integrated into the objective function of the model. The mass balances were formulated from the superstructure model, and the constraints were formulated to reflect real wastewater treatment situations in industrial plants. A case study validated the model and demonstrated the effect of the objective function on the configuration and environmental performance of a TWTNS. This model can be used to minimize environmental impacts of a TWTNS in retrofitting existing WTPs in line with cleaner production and sustainable development.     

Life cycle assessment analysis of active and passive acid mine drainage treatment technologies

Acid mine drainage (AMD), resulting from open-cast coal mining, is currently one of the largest environmental challenges facing the mining industry. In this study, a life cycle assessment (LCA) was conducted to evaluate the environmental impacts associated with the construction, operation and maintenance of different AMD treatment options typically employed. LCA is a well-reported tool but is not documented for AMD treatment systems despite their ubiquitous implementation worldwide. This study conducted detailed LCA analysis for various passive and active AMD treatment approaches implemented or considered at a major coal mine in New Zealand using a comparative functional unit of kg acidity removed per day for each treatment option. Eight treatment scenarios were assessed including active limestone and hydrated lime treatments, and compared to passive treatments using limestone and waste materials such as mussel shells. Both midpoint and endpoint LCA impact categories were assessed. Generally, the active treatment scenarios demonstrated greater LCA impacts compared to an equivalent level of treatment for the passive treatment approaches. Lime slaking had the greatest LCA impacts, while passive treatment approaches incurred consistently less impacts except for one passive treatment with a purchased energy scenario. A 50% reduction in transportation distances resulted in the lowest LCA impacts for all scenarios. This study highlights the importance of evaluating the environmental and social impacts of AMD treatment for the mining industry.     

Monitoring and environmental modeling of earthwork impacts: A road construction case study

This study presents the contributions of materials, earth engineering machines and construction techniques to potential environmental impacts from the main items of typical road earthworks. To achieve this goal, the overall activity at a 1.9-km long French earthworks project site for a heavily trafficked highway was surveyed during its 2007–2009 construction period. Using data collected and a numerical model of road life cycle assessment (LCA), i.e. ECORCE, six indicators could be evaluated, namely: energy consumption, global warming potential, acidification, eutrophication, photochemical ozone creation, and human chronic toxicity. When available, several life cycle inventories were implemented in order to appraise indicator sensitivity with respect to the considered panel of pollutants. Results also allowed estimating from an LCA point of view: (i) the conservation of both aggregates and soil as induced by quicklime treatment and (ii) the duration necessary for projected traffic levels to offset the potential environmental impacts of the earthworks stage.     

Environmental and economic aspects of production and utilization of RDF as alternative fuel in cement plants: A case study of Metro Vancouver Waste Management

Municipal solid waste (MSW) disposal and management is one of the most significant challenges faced by urban communities around the world. Municipal solid waste management (MSWM) over the years has utilized many sophisticated technologies and smart strategies. Municipalities worldwide have pursued numerous initiatives to reduce the environmental burden of the MSW treatment strategies. One of the most beneficial MSWM strategies is the thermal treatment or energy recovery to obtain cleaner renewable energy from waste. Among many waste-to-energy strategies, refuse-derived fuel (RDF) is a solid recovered fuel that can be used as a substitute for conventional fossil fuel. The scope of this study is to investigate the feasibility of RDF production with MSW generated in Metro Vancouver, for co-processing in two cement kilns in the region. This study investigates environmental impacts and benefits and economic costs and profits of RDF production. In addition, RDF utilization as an alternative fuel in cement kilns has been assessed. Cement manufacturing has been selected as one of the most environmentally challenged industries and as a potential destination for RDF to replace a portion of conventional fossil fuels with less energy-intensive fuel. A comprehensive environmental assessment is conducted using a life cycle assessment (LCA) approach. In addition, cost–benefit analysis (CBA) has been carried out to study the economic factors. This research confirmed that RDF production and use in cement kilns can be environmentally and economically viable solution for Metro Vancouver.     

Implementing by-product management into the Life Cycle Assessment of the mussel sector

In Galicia (NW Spain), the mussel sector is an economic and social cornerstone, with great relevance at both regional and international scales. The environmental impact of this sector has been recently discussed from a Life Cycle Assessment (LCA) perspective. In previous studies, it was concluded that the management of mussel shells and mussel organic by-products needed to be implemented into future life cycle assessments. In this article, LCA methodology was used in order to assess the environmental performance of two valorization alternatives for mussel by-products: mussel shell valorization to produce calcium carbonate, and mussel organic remains valorization to produce pâté.From the environmental characterization for mussel shell valorization, propane and electricity production, sludge and ash management, haulage and atmospheric releases were identified as the hot-spots on which improvement potentials should be focused. Furthermore, the environmental profile for mussel shell valorization was compared to those for incineration and landfilling as alternative management options.The environmental characterization of pâté production from mussel organic by-product led to the recommendation of acting on the formulation of mussel pâté, the thermal energy demand and the product transport. Additionally, this valorization alternative was compared to another common scenario which considered the use of mussel organic by-product to manufacture fish meal.Finally, the valorization of mussel shells and organic by-products was implemented into the assessment of the Galician mussel sector. Thus, mussel by-product management was found to contribute to the potential environmental impacts to a lesser extent than mussel culture, purification and canning transformation.     

FACTORS THAT AFFECT ACTIVATED SLUDGE PHOSPHATE RELEASE1

The activated sludge process can remove significant amounts of phosphorus from sewage, but the removal efficiency is usually significantly reduced by the release of phosphate back to solution during subsequent treatment steps. This research presents a study of soluble phosphate release from activated sludge with emphasis on defining the factors that affect such release and the actual release mechanisms. Laboratory units were used for experimental purposes. The experiments were designed to study the relationship between soluble phosphate release and various environmental factors such as redox potential (ORP), dissolved oxygen (DO), pH, solids concentration, solids destruction, and sulfate salt addition. The effect of substrate utilization on phosphate uptake and the relationship between uptake characteristics and subsequent phosphate release were also studied. The results show that some phosphate storage occurs during aerobic substrate utilization. Following substrate utilization, activated sludge phosphate release is directly related to the amount of biological stress the organisms are subjected to, and the mechanism of release is primarily cell lysis. The phosphate released per unit sludge under anoxic conditions is relatively constant. Under normal environmental conditions, neither ORP or pH change have a significant affect on phosphate release.     

Simplified LCA and matrix methods in identifying the environmental aspects of a product system

In order to effectively integrate environmental attributes into the product design and development processes, it is crucial to identify the significant environmental aspects related to a product system within a relatively short period of time. In this study, the usefulness of life cycle assessment (LCA) and a matrix method as tools for identifying the key environmental issues of a product system were examined. For this, a simplified LCA (SLCA) method that can be applied to Electrical and Electronic Equipment (EEE) was developed to efficiently identify their significant environmental aspects for eco-design, since a full scale LCA study is usually very detailed, expensive and time-consuming. The environmentally responsible product assessment (ERPA) method, which is one of the matrix methods, was also analyzed. Then, the usefulness of each method in eco-design processes was evaluated and compared using the case studies of the cellular phone and vacuum cleaner systems. It was found that the SLCA and the ERPA methods provided different information but they complemented each other to some extent. The SLCA method generated more information on the inherent environmental characteristics of a product system so that it might be useful for new design/eco-innovation when developing a completely new product or method where environmental considerations play a major role from the beginning. On the other hand, the ERPA method gave more information on the potential for improving a product so that it could be effectively used in eco-redesign which intends to alleviate environmental impacts of an existing product or process.     

IMPACTS ON GROUNDWATER DUE TO LAND APPLICATION OF SEWAGE SLUDGE1

The project was designed to demonstrate the potential benefits of utilizing sewage sludge as a soil conditioner and fertilizer on Sassafras sandy loam soil. Aerobically digested, liquid sewage sludge was applied to the soil at rates of 0, 22.4, and 44.8 Mg of dry solids/ha for three consecutive years between 1978 and 1981. Groundwater, soil, and crop contamination levels were monitored to establish the maximum sewage solids loading rate that could be applied without causing environmental deterioration. The results indicate that application of 22.4 Mg of dry solids/ha of sludge is the upper limit to ensure protection of the groundwater quality on the site studied. Application rates at or slightly below 22.4 Mg of dry solids/ha are sufficient for providing plant nutrients for the dent corn and rye cropping system utilized in the study.     

Bioproduction of ferric sulfate used during heavy metals removal from sewage sludge

Toxic metals removal from wastewater sewage sludge can be achieved through microbial processes involving Acidithiobacillus ferrooxidans. The oxidation of ferrous ions by A. ferrooxidans, cultured in sewage sludge filtrate, was studied in both batch and continuous flow stirred tank reactors. Sewage sludge filtrate containing natural nutrients (phosphorus and nitrogen) was recovered as effluent following the dehydration of a primary and secondary sludge mixture. Batch and continuous flow stirred tank reactor tests demonstrated that A. ferrooxidans were able to grow and completely oxidize ferrous iron in a culture medium containing more than 80% (v v(-1)) sewage sludge filtrate with 10 g Fe(II) L(-1) added. Toxic levels were reached when total organic carbon in the sewage sludge filtrate exceeded 250 mg L(-1). The ferric iron solution produced in the sludge filtrate by A. ferrooxidans was used to solubilize heavy metals in primary and secondary sludge. The solubilization of Cu, Cr, and Zn yielded 71, 49, and 80%, respectively. This is comparable with the yield percentages obtained using a FeCl(3) solution. The cost of treating wastewater sewage sludge by bioproducing a ferric ion solution from sewage sludge is three times less expensive than the conventional method requiring a commercial ferric chloride solution.     

Environmental assessment of dehydrated alfalfa production in Spain

Alfalfa is the major forage crop produced in temperate regions worlwide. Although this crop is currently used mainly for producing high-value livestock feed, its application for bioenergy production is a recent focus of interest. Even though it is not mandatory, alfalfa is normally dried in order to improve the quality of the final product. In this study, Life Cycle Assessment (LCA) was used to quantify the environmental impacts linked to alfalfa production in the major cultivation zone in Spain (Ebro Valley), including field activities, dehydration and transport to farms for livestock feeding. In addition, the identification of the most relevant processes contributing to the environmental impact and the potential improvements actions were also defined as objectives. Inventory data were obtained mainly from interviews with farmers complemented with published literature and comments from experts.LCA results were obtained for global warming, acidification, eutrophication, photochemical oxidant formation, land use, non-renewable cumulative energy demand and human, terrestrial and aquatic ecotoxicities. Within the life cycle of alfalfa, the dehydration process, production of phosphate fertilizer, application of nitrogen fertilizers and pesticides, water consumption and final transport to the consumer (by road and ship) were identified as hot spots. Based on these, some improvement measures were proposed and evaluated: (i) reduction of the moisture content of alfalfa and the use of a higher percentage of biomass for combustion in the dehydration process, (ii) no application of nitrogen fertilizer in maintenance years and (iii) use of more efficient trucks for transport. Their implementation would produce significant reduction of eutrophication, global warming, acidification, non-renewable cumulative energy demand and, to a lesser extent, photochemical oxidation formation and human toxicity impacts.     

Risk-based economic decision analysis of remediation options at a PCE-contaminated site

Remediation methods for contaminated sites cover a wide range of technical solutions with different remedial efficiencies and costs. Additionally, they may vary in their secondary impacts on the environment i.e. the potential impacts generated due to emissions and resource use caused by the remediation activities. More attention is increasingly being given to these secondary environmental impacts when evaluating remediation options. This paper presents a methodology for an integrated economic decision analysis which combines assessments of remediation costs, health risk costs and potential environmental costs. The health risks costs are associated with the residual contamination left at the site and its migration to groundwater used for drinking water. A probabilistic exposure model using first- and second-order reliability methods (FORM/SORM) is used to estimate the contaminant concentrations at a downstream groundwater well. Potential environmental impacts on the local, regional and global scales due to the site remediation activities are evaluated using life cycle assessments (LCA). The potential impacts on health and environment are converted to monetary units using a simplified cost model.A case study based upon the developed methodology is presented in which the following remediation scenarios are analyzed and compared: (a) no action, (b) excavation and off-site treatment of soil, (c) soil vapor extraction and (d) thermally enhanced soil vapor extraction by electrical heating of the soil. Ultimately, the developed methodology facilitates societal cost estimations of remediation scenarios which can be used for internal ranking of the analyzed options. Despite the inherent uncertainties of placing a value on health and environmental impacts, the presented methodology is believed to be valuable in supporting decisions on remedial interventions.     

Environmental benefits of substituting talc by sugarcane bagasse fibers as reinforcement in polypropylene composites: Ecodesign and LCA as strategy for automotive components

The auto industry is compelled to improve its environmental performance, namely by making use of renewable materials and cleaner manufacturing processes with lower energy intensity, and at the end-of-life of the auto, recyclable products and materials are desirable specifications that need to be considered at an earlier design stage, i.e., promoting the ecodesign. This paper provides an analysis of such a strategy for a material that is used extensively in the auto industry, namely polypropylene composites, as we have quantified the environmental impacts when sugarcane bagasse-reinforced polypropylene substitutes for talc-filled polypropylene (PP). To achieve these goals, a comparative Life Cycle Assessment (LCA) was performed for the two alternatives, from raw extractions to the end-of-life (EOL) phase of sugarcane bagasse-PP and talc-PP composite, where data gathered in different industries in Brazil were included in the LCA GaBi software. Our analysis shows that in addition to similar mechanical performance, natural fiber composites showed superior environmental performance throughout the entire life cycle. This superior performance is because: (1) in the cultivation phase, sugarcane absorbs carbon through the photosynthesis process while growing, thus reducing the global warming impact of the materials used; (2) the production process is cleaner; (3) sugarcane bagasse-reinforced composites are lighter for equivalent performance, which reduces the amount of polypropylene used; and (4) the economic reuse proposed for the EOL sugarcane bagasse-PP composite was the best alternative to minimize environmental impacts.     

Life cycle assessment of EPS and CPB inserts: design considerations and end of life scenarios

Expanded polystyrene (EPS) and corrugated paperboard (CPB) are used in many industrial applications, such as containers, shock absorbers or simply as inserts. Both materials pose two different types of environmental problems. The first is the pollution and resource consumption that occur during the production of these materials; the second is the growing landfills that arise out of the excessive disposal of these packaging materials. Life cycle assessment or LCA will be introduced in this paper as a useful tool to compare the environmental performance of both EPS and CPB throughout their life cycle stages. This paper is divided into two main parts. The first part investigates the environmental impacts of the production of EPS and CPB from 'cradle-to-gate', comparing two inserts--both the original and proposed new designs. In the second part, LCA is applied to investigate various end-of-life cases for the same materials. The study will evaluate the environmental impacts of the present waste management practices in Singapore. Several 'what-if' cases are also discussed, including various percentages of landfilling and incineration. The SimaPro LCA Version 5.0 software's Eco-indicator 99 method is used to investigate the following five environmental impact categories: climate change, acidification/eutrophication, ecotoxicity, fossil fuels and respiratory inorganics.     

Comparing Green and Grey Infrastructure Using Life Cycle Cost and Environmental Impact: A Rain Garden Case Study in Cincinnati,OH

Green infrastructure (GI) is quickly gaining ground as a less costly, greener alternative to traditional methods of stormwater management. One popular form of GI is the use of rain gardens to capture and treat stormwater. We used life cycle assessment (LCA) to compare environmental impacts of residential rain gardens constructed in the Shepherd's Creek watershed of Cincinnati, Ohio to those from a typical detain and treat system. LCA is an internationally standardized framework for analyzing the potential environmental performance of a product or service by including all stages in its life cycle, including material extraction, manufacturing, use, and disposal. Complementary to the life cycle environmental impact assessment, the life cycle costing approach was adopted to compare the equivalent annual costs of each of these systems. These analyses were supplemented by modeling alternative scenarios to capture the variability in implementing a GI strategy. Our LCA models suggest rain garden costs and impacts are determined by labor requirement; the traditional alternative's impacts are determined largely by the efficiency of wastewater treatment, while costs are determined by the expense of tunnel construction. Gardens were found to be the favorable option, both financially (~42% cost reduction) and environmentally (62‐98% impact reduction). Wastewater utilities may find significant life cycle cost and environmental impact reductions in implementing a rain garden plan.     

西安市生活污水厂污泥中重金属特性及再利用风险评价

通过评价西安市污水厂污泥理化性质、重金属含量和潜在生态风险,探究污泥再利用的可行性.分析了西安市7个具有代表性的生活污水处理厂污泥的基本理化性质和6种重金属(Cr、Cu、Ni、Pb、Cd和Zn)在不同时期的含量变化,并对污泥再利用做了可行性评价和潜在风险评价.结果 表明,各污水厂污泥除XA3污水厂Cd未达标外,其余污水...     

Methodological advancements in Life Cycle Process Design: A preliminary outlook

This paper deals with the application of Life Cycle Assessment (LCA) methodology for process design, and presents the initial findings of this analysis qualitatively. The work identifies a need for a methodological development of Life Cycle Process Design (LCPD). This is underpinned by a broad literature review. The literature review shows that the application of LCA as an environmental design instrument is recognized in literature. In contrast to that there is hardly any hint which role Life Cycle Costing (LCC) could play within environmental process design. Most interesting in this line is, how LCA and LCC can be combined for environmental process design to be finally the core instruments of LCPD. The applicability of LCA and LCC within LCPD is shown on the example of a novel biorefinery process under development. Both instruments (LCA and LCC) are already applied during basic process development in this work, parallel to laboratory research. The aim is to identify potential environmental threats at an early stage of process design and also to give a hint on economic feasibility. Additionally a trade-off between environmental and economic issues can be drawn out. On the basis of this analysis the role of LCA during process development is highlighted as well as difficulties and challenges are emphasized. One of the major obstacles is data availability for LCA as well as LCC in the basic design stage of a biotechnological process. The findings of this paper serve as basis for the methodological development of LCPD. It is emphasized that conducting LCA and LCC during basic process development can reveal some relevant action areas for process engineers, which may influence technical as well as economic feasibility. The results presented have to be understood as a first outlook and provide key aspects for future research on the topic of accompanying basic process research projects with LCA and LCC to support future sustainable process design.