A mathematical model for a hybrid anaerobic reactor

A mathematical model for a hybrid anaerobic reactor (HAR), which uses self-immobilized anaerobic bacterial granules under completely fluidized condition, has been developed. Stoichiometry of glucose fermentation into methane has been considered in this model. The model includes: (1) a biofilm model which describes substrate conversion kinetics within a single granule; (2) a bed fluidization model which describes the distribution of biogranules within the fluidized bed and (3) a reactor model which links the above two to predict the substrate and products concentration profile along the reactor height. Product and pH inhibition for each group of bacteria has been considered in the kinetic model. The spatial distribution of each group of anaerobic bacteria within granules has been found to play a vital role in bringing about the conversion. Experiments were conducted in the reactor using a synthetic effluent containing glucose as the carbon source to study the treatment efficiency. The model was simulated first assuming a 3-layered distribution [MacLeod, F.A., Guiot, S.R., Costerton, J.W., 1990. Layered structure of bacterial aggregates produced in an upflow anaerobic sludge bed and filter reactor. Applied and Environmental Microbiology 56, 1598-1607.] of anaerobic bacteria within granules and then homogeneous distribution [Grotenhuis, J.T.C., Smit, M., Plugge, C.M., Yuansheng, X., van Lammeren, A.A.M., Stams, A.J.M., Zehnder, A.J.B., 1991. Bacterial composition and structure of granular sludge adapted to different substrates. Applied and Environmental Microbiology 57, 1942-1949.] of anaerobic bacteria. The predictions of model simulation with the assumption of layered structure closely represented the experimental data.     

Formulation,calibration, and validation of hybrid and coupled models for the design of upflow anaerobic filters in multiple separated stages for organic matter removal from sanitary landfill leachates

In this paper, the formulation, calibration, and validation of hybrid and coupled models for the design of upflow anaerobic filters in multiple separated stages were developed for organic matter removal from sanitary landfill leachates. Three novelties were presented, the type of reactor, design models, and kinetic coefficients. The upflow anaerobic filters were separated into two and three stages identified as UAF-2SS (DI-FAFS, in Spanish) and UAF-3SS (TRI-FAFS, in Spanish). The formulation, calibration, and validation of mathematical structures of hybrid models and five coupled models are proposed for each reactor. The hybrid models are based on the law of mass conservation, with the organic matter transformation component within the UAF-2SS and UAF-3SS reactors, being estimated from empirical equations that have been tested in aerobic culture reactors, adapted to the experimental factors, including among these, those under a non-stationary—advective conditions based on Velz's Law, Phelps's Law, and Monod's equation. The coupled models combine the components of the molecular transport by biosorption and molecular diffusion processes, with adaptations of the Stack's equation and Fick's Law, as well as transformation of organic substrates by biomass, whose kinetic coefficients contribute to explain the fraction, in which, the processes of mobility and biochemical transformation of the organic matter are occurring in the biomass within the bioreactors.     

Piggery waste treatment by anaerobic digestion and nutrient removal by ionic exchange

Piggery wastes must be treated before their disposal. The high solids content and high chemical oxygen demand of piggery wastes indicated that anaerobic biological treatment could be successfully applied as primary treatment. For that reason, a comparison between upflow anaerobic sludge bed reactor (UASB) and anaerobic fixed bed reactor (AFBR) at a similar organic volumetric loading rate of 5 kg DQO/m³ day was carried out. 60% of the piggery waste COD was removed with the AFBR compared to 40% with the UASB, thus showing a better performance of the AFBR. After 1-h sedimentation secondary process, both anaerobic effluents were treated by ionic exchange with natural zeolite due to their high values of ammoniacal nitrogen (NH⁺₄ plus free NH₃). The high removal of nutrients reported (90%) shows zeolite to be a good choice as tertiary treatment.     

Studies on the toxic effects of pentachlorophenol on the biological activity of anaerobic granular sludge

In order to explore the pathway of the anaerobic biotreatment of the wastewater containing pentachlorophenol (PCP) and ensure the normal operation of Upflow Anaerobic Sludge Blanket (UASB) reactor, the anaerobic sludge under different acclimation conditions were selected to seed and start up UASB reactors. Anaerobic toxicity assays were employed to study the biological activity, the tolerance and the capacity to degrade PCP of different anaerobic granular sludge from UASB reactors. Results showed that the anaerobic granular sludge acclimated to chlorophenols (CPs) could degrade PCP more quickly (up to 9.50mg-PCPg(-1)TVSd(-1)). And the anaerobic granular sludge without acclimation to CPs had only a little activity of degrading PCP (less than 0.07mg-PCPg(-1)TVSd(-1)). Different PCP concentrations (2, 4, 6, 8mgL(-1)) had different inhibition effects on glucose utilization, volatile fatted acidity (VFA)-degrading and methanogens activity of PCP degradation anaerobic granular sludge, and the biological activity declined with the increase in PCP concentration. The methanogens activity suffered inhibition from PCP more easily. The different acclimation patterns of seeded sludge had distinctly different effects on biological activity of the degradation of PCP of anaerobic granular sludge from UASB reactors. The biological activity of the anaerobic granular sludge acclimated to PCP only was also inhibited. This inhibition was weak compared to that of anaerobic granular sludge acclimated to CPs, further, the activity could recover more quickly in this case. In the same reactor, the anaerobic granular sludge from the mid and base layers showed higher tolerance to PCP than that from super layer or if the sludge is unacclimated to CPs, and the corresponding recovery time of the biological activity in the mid and base layers were short. Acetate-utilizing methanogens and syntrophic propinate degraders were sensitive to PCP, compared to syntrophic butyrate degraders.     

污泥高固体厌氧消化研究进展

厌氧消化是实现污泥的减量化、稳定化和资源化的重要手段,相对于传统的低浓度污泥厌氧消化工艺高固体污泥厌氧消化可以直接利用污水处理厂排放的脱水污泥,具有设施体积小、单位容积产气率较高和水耗及能耗较低等优势。本文综述了近年来污泥高固体消化的研究进展,从污泥高固体厌氧消化的基本特征出发,总结了污泥高固体厌氧消化的影响因素和对反应器的要求;同时对污泥高固体消化存在的搅拌不匀、传质传热困难、有机质降解率偏低、搅拌系统不成熟等问题作了简要分析,这些问题都还有待于深入研究解决。     

Determination of granule size distribution in a UASB reactor

Granular sludge is the key factor for an efficient operation of an upflow anaerobic sludge blanket (UASB) reactor. In order to monitor the granularity of anaerobic sludge, the determination of the granule size distribution is of vital importance. For this reason, several techniques have been proposed; however, they are either tedious, imprecise or expensive and hardly applicable in full-scale treatment plants. There was then the need for a simple and low-cost technique. This technique involves the determination of the settling velocities of a sludge sample and of extrapolating the corresponding diameters using a mathematical algorithm. In the proposed algorithm, the granules density was calculated, the flow regime was examined and finally the granule size distribution was obtained. Two very important correlations were suggested by the experimental results. The granule density and diameter were strongly correlated with the VSS/TSS ratio.     

Influence of support material on the immobilization of biomass for the degradation of linear alkylbenzene sulfonate in anaerobic reactors

Two horizontal-flow anaerobic immobilized biomass reactors (HAIB) were used to study the degradation of the LAS surfactant: one filled with charcoal (HAIB1) and the other with a mixed bed of expanded clay and polyurethane foam (HAIB2). The reactors were fed with synthetic substrate supplemented with 14 mg l(-1)of LAS, kept at 30+/-2 degrees C and operated with a hydraulic retention time (HRT) of 12h. The surfactant was quantified by HPLC. Spatial variation analyses were done to quantify organic matter and LAS consumption along the reactor length. The presence of the surfactant in the load did not affect the removal of organic matter (COD), which was close to 90% in both reactors for an influent COD of 550 mg l(-1). The results of a mass balance indicated that 28% of all LAS added to HAIB1 was removed by degradation. HAIB2 presented 27% degradation. Molecular biology techniques revealed microorganisms belonging the uncultured Holophaga sp., uncultured delta Proteobacterium, uncultured Verrucomicrobium sp., Bacteroides sp. and uncultured gamma Proteobacterium sp. The reactor with biomass immobilized on charcoal presented lower adsorption and a higher kinetic degradation coefficient. So, it was the most suitable support for LAS anaerobic treatment.     

Thermophilic adaptation of a mesophilic anaerobic sludge for food waste treatment

As opposed to mesophilic, thermophilic anaerobic digestion of food waste can increase the biogas output of reactors. To facilitate the transition of anaerobic digesters, this paper investigated the impact of adapting mesophilic sludge to thermophilic conditions. A 5L bench scale reactor was seeded with mesophilic granular sludge obtained from an up-flow anaerobic sludge blanket digester. After 13 days of operation at 35 degrees C, the reactor temperature was instantaneously increased to 55 degrees C and operated at this temperature until day 21. The biomass was then fed food waste on days 21, 42 and 63, each time with an F/M (Food/Microorganism) ratio increasing from 0.12 to 4.43 gVS/gVSS. Sludge samples were collected on days 0, 21, 42 and 63 to conduct substrate activity tests, and reactor biogas production was monitored during the full experimental period. The sludge collected on day 21 demonstrated that the abrupt temperature change had no pasteurization effect, but rather lead to a biomass with a fermentative activity of 3.58 g Glucose/gVSS/d and a methanogenic activity of 0.47 and 0.26 g Substrate/gVSS/d, related respectively, to acetoclastic and hydrogenophilic microorganisms. At 55 degrees C, an ultimate gas production (Go) and a biodegradation potential (Bo) of 0.2-1.4 L(STP)/gVS(fed) and of 0.1-0.84 L(STP) CH(4)/gVS(fed) were obtained, respectively. For the treatment of food waste, a fully adapted inoculum was developed by eliminating the initial time-consuming acclimatization stage from mesophilic to thermophilic conditions. The feeding stage was initiated within 20 days, but to increase the population of thermophilic methanogenic microorganisms, a substrate supply program must be carefully observed.     

Modeling of the denitrification/anaerobic digestion process of salmon fishery wastewater in a biofilm tubular reactor

The literature has paid scarce attention to the modeling of the denitrification-anaerobic digestion process in packed bed biofilm tubular reactors used to treat wastewater. The present study obtained a steady-state model for industrial salmon fishery wastewater treatment in a biofilm tubular reactor, including pH as a variable and the effect of biomass on hydrolysis. The axial profile of the reactor components and process efficiency were predicted with deviations below 6%. The optimal operating zone for the process was found at hydraulic retention time (HRT)>1.5d and inlet protein concentration (S(prot,0))<3000 mgTOCL(-1). Based on our results, we concluded that the removal of organic matter and nitrogen compounds depended mainly on HRT. The effluent pH was mainly affected by the C/N ratio, where a decrease increases pH. Organic matter removal was related with the anaerobic digestion process, while denitrification influenced mostly nitrate and nitrite removal.     

Designing reverse-flow packed bed reactors for stable treatment of volatile organic compounds

Reverse-flow packed bed reactors can be used to treat gaseous pollutants from chemical plants. This article describes the design and operation of a modified reverse-flow reactor (MRFR) which has a recuperator on each end of the reactor and a reaction zone in the middle. The recuperators have low thermal dispersion and the reaction zone has a high thermal dispersion, obtained by placing metal inserts into the bed, parallel with the gas flow. Performance of the MRFR during extended lean and rich conditions is determined with analytical analysis and compares well with numerical simulations of CO oxidation; however, the theory is expected to be useful for any reaction kinetics. A major advantage of this MRFR design is an extended time for the reactor to extinguish during lean conditions. This work also describes MRFR performance with internal reactor cooling, which can be used as a control mechanism to maintain reactor temperature for proper removal of volatile organic compounds.     

A modified anaerobic baffled reactor for municipal wastewater treatment

A nine-chambered modified anaerobic baffled reactor (MABR) was developed to evaluate its suitability for the treatment of municipal wastewater and to establish the understanding of the relationship between reactor design and operational parameters. The paper presents the configuration of the MABR, its start-up, effect of variation of hydraulic retention time (HRT) on treatment efficiency, and performance evaluation of the MABR while treating the municipal wastewater. To assess the self-inoculation potential of the MABR, the start-up was carried out without seed sludge at a HRT of 6 d.     

天然气净化清洁生产工艺的应用

针对天然气净化生产过程中的主要产污环节,重庆天然气净化总厂成功推广应用了PALL高效过滤器、胺液复活装置等先进设备及超级或改良克劳斯硫磺回收、升流式厌氧污泥床层反应器(UASB)等清洁生产工艺。通过加强生产全过程管理,实施污染源头控制,显著削减污染物的产生量,取得了较好的环境效益和经济效益。     

一种厌氧颗粒污泥的微生物与化学组成研究初探

本文研究UASB反应器处理石灰法制浆的草浆蒸煮黑液,在较短时间内培养出首育良好沉淀性能和较高活性的厌氧颗粒污泥。并对其形态、结构和化学组份及不同生理类群的厌氧微生物特性等进行了观察和测试,结果表明厌氧颗粒污泥高活性的原因。为进一步探索厌氧颗粒污泥的形成机理提供了依据。     

Application of cavitational reactors for water disinfection: current status and path forward

Cavitational reactors are a novel and promising form of multiphase reactors, based on the principle of release of large magnitude of energy due to the violent collapse of the cavities. An overview of cavitational reactors in the specific area of water disinfection, in terms of the basic mechanism, different reactor designs including recommendations for optimum operating parameters and applicability of the cavitation phenomena for disinfection of different micro-organisms have been presented. A design of a pilot scale sonochemical reactor has been presented, which forms the basis for development of industrial scale reactors. Economic analysis for comparison of cavitation phenomena with other conventional techniques of disinfection has been discussed. It appears that though cavitation is quite successful in treatment of water at laboratory scale operations, comparatively higher cost of treatment as compared to the conventional chemical methods is a hindrance in its industrial scale application. Intensification of cavitational activity and efficient design of industrial scale hydrodynamic cavitation reactors is required for ensuring successful application of cavitational reactors at industrial scale operation.     

Anaerobic digestion of dairy manure with enhanced ammonia removal

Poor ammonia-nitrogen removal in methanogenic anaerobic reactors digesting animal manure has been reported as an important disadvantage of anaerobic digestion (AD) in several studies. Development of anaerobic processes that are capable of producing reduced ammonia-nitrogen levels in their effluent is one of the areas where further research must be pursued if AD technology is to be made more effective and economically advantageous. One approach to removing ammonia from anaerobically digested effluents is the forced precipitation of magnesium ammonium phosphate hexahydrate (MgNH4PO4 x 6H2O), commonly called struvite. Struvite is a valuable plant nutrient source for nitrogen and phosphorus since it releases them slowly and has non-burning features because of its low solubility in water. This study investigated coupling AD and controlled struvite precipitation in the same reactor to minimize the nitrogen removal costs and possibly increase the performance of the AD by reducing the ammonia concentration which has an adverse effect on anaerobic bacteria. The results indicated that up to 19% extra COD and almost 11% extra NH3 removals were achieved relative to a control by adding 1750 mg/L of MgCl2 x 6H2O to the anaerobic reactor.     

An experimental study on the influence of zeolite on changes of pH and alkalinity in anaerobic treatment of compost leachate

With the increase of urbanization, municipal solid waste has also increased. Therefore, the need for solid waste management is also increasing compared with earlier decades. Composting is a good option for the recycling of solid waste; however, it produces leachate, which requires proper treatment systems to prevent environmental degradation. Due to high chemical oxygen demand (COD) concentrations in compost leachate, anaerobic treatment is the best option for handling the effluent, and an anaerobic baffled reactor (ABR) is one such anaerobic reactor that can be used for its treatment. Because of high ammonia and heavy metal concentrations, as well as the possibility of sludge washout in ABRs, it is important to use proper media, such as zeolite, which can reduce inhibition effects and sludge washout from the reactor. Anaerobic treatment, especially during the methanogenesis phase, is sensitive, and pH and alkalinity are parameters that influence the treatment. Therefore, adjusting these parameters within a normal range is very important to the proper functioning of anaerobic systems. In this study, a pilot‐scale ABR was used, and the last 4 of the 8 ABR compartments were filled with zeolite. The bioreactor was operated at hydraulic retention times (HRT) of 3, 4, and 5 days, with zeolite filling ratios of 10%, 20%, and 30%, and influent COD concentrations of 10,000, 20,000, and 30,000 milligrams per liter (mg/L). In this study, pH value was 6.43 ± 0.1, 6.96 ± 0.3, and 6.96 ± 0.25 at filling ratios of 10%, 20%, and 30%, respectively. According to the results, in all filling ratios, no significant changes were observed in the pH value when the organic loading rate increased and its amount was within a constant range. Influent alkalinity was equal to 2015 ± 510, 2884 ± 505, and 4154 ± 233 milligrams of calcium carbonate per liter (mg CaCO₃/L) at influent COD concentrations of 10,000, 20,000, and 30,000 mg/L, respectively, and in effluent, they were 2536 ± 336, 3379 ± 639, and 4377 ± 325 mg CaCO₃/L, respectively. The amount of alkalinity in the effluent increased compared with the alkalinity in the influent. The results show that the amount of alkalinity in the influent and effluent was similar, and the alkalinity enhancement was lower when the filling ratio was increased from 10% to 20%, and 20% to 30%. Comparisons of the results from zeolite with and without biofilm showed that, in cases of zeolite with biofilm, the amounts of silica and oxygen decreased and the amount of carbon increased, and it showed the formation of biofilm on the surface of zeolite. In addition, the absence of sodium in the zeolite with the biofilm indicated that sodium was exchanged with ammonium ions. According to the results, zeolite can be used in anaerobic reactors as a medium, and it also reduces fluctuations in pH and alkalinity at different organic loading rates, providing a normal range for anaerobic treatment.     

Anaerobic-aerobic treatment of purified terephthalic acid (PTA) effluent; a techno-economic alternative to two-stage aerobic process

This paper addresses the treatment of purified terephthalic acid (PTA) effluent using anaerobic and aerobic processes. Laboratory studies were carried out on flow proportionate composite wastewater generated from the manufacturing of PTA. An activated sludge process (ASP-two stage and single stage) and an upflow anaerobic fixed film fixed bed reactor (AFFFBR) were used, individually and in combination. The performance of a full-scale ETP under existing operating conditions was also studied. Full scale ETP studies revealed that the treatment of PTA effluent using a two-stage ASP alone does not meet treated effluent quality within the prescribed Indian Standards. The biomass produced in the two stage ASP was very viscous and fluffy and the sludge volume index (SVI) was very high (200-450 ml/g). However, pretreatment of PTA effluent using an upflow AFFFBR ensured substantial reduction in BOD (63%) and COD (62%) with recovery of biogas at 1.8-1.96 l/l effluent treated at a volumetric loading rate (VLR) 4-5 kg COD/m(3) d. The methane content in the biogas varied between 55% and 60%. The pretreated effluent from the upflow AFFFBR was then treated through a single stage ASP. The biomass produced in the ASP after anaerobic treatment had very good settlability (SVI: 75-90 ml/g) as compared to the two stage ASP and the treated effluent quality with respect to BOD, COD and SS was within the prescribed Indian Standards. The alternative treatment process comprising an upflow AFFFBR and a single stage ASP ensured net power saving of 257 kW and in addition generated 442 kW of power through the AFFFBR.     

Integrated management of radioactive strontium contamination in aqueous stream systems

A combination of biomass treatment, fluidized bed/membrane reactor, and a minimum-suspension fluidized bed reactor is proposed to remove strontium cations from aqueous solutions, such as those generated by nuclear reactors. After conducting a series of screening tests, three adsorbents were selected for their suitability and high adsorptive capacity. The proposed combination uses Chlorella vulgaris in a packed column, followed by the fluidized bed/membrane reactor with bentonite powder in suspension. The membrane is primarily used to retain bentonite powder in the reactor. However, the same can be designed to remove additional amount of contaminant from the aqueous stream. The final separation is carried out in a fluidized bed containing resins that are suspended with minimal airflow. In laboratory scale, a flow rate of 600 ml/h was achieved for 30 min during which period the inlet concentration of 100 mg/l was reduced to 2.5 mg/l at the outlet. Bio-encapsulation with thermophilic bacteria and subsequent separation is proposed at this point in order to reduce the concentration to an even lower level. The proposed separation scheme offers an acceptable solution to removing strontium while minimizing the generation of secondary waste.     

Flavour Industry Wastewater Management Case Study

Summary This study is carried out to propose an appropriate treatment technology for wastewater discharged from a flavor production factory. Industrial wastewater discharged from this factory ranges between 50–70 m³/d with an average value of 60 m³/d. The major source of pollution in this factory is due to cleaning of the vessels therefore the treatment has been carried out on the end-of pipe wastewater. The wastewater is characterized by high values of COD, BOD, TSS and Oil and grease 4646, 2298, 1790 and 626 mg/l respectively. Primary sedimentation of the wastewater for four hours reduced the COD, BOD, TSS and Oil and grease by 43, 47, 80 and 74%, respectively. For the treatment of the produced wastewater, the biological treatment process such as activated sludge, rotating biological contactor (RBC), up-flow anaerobic sludge bed reactor (UASB) have been selected. The results from each treatment process proved to be efficient for the treatment of such wastewater. The treated wastewater characteristics are in compliance with the Egyptian law which regulates the discharge of industrial wastewater to the sewerage system. The RBC was selected and installed by the factory as it has the advantage of low operating and maintenance costs. The factory RBC performance was monitored; characteristics of the treated effluent in terms of oil and grease, COD, BOD and TSS were 27, 362, 139 and 95 mg/l, respectively.     

Evaluation of municipal wastewater treatment plants with different technologies at Las Rozas, Madrid (Spain)

Eight small-scale municipal wastewater treatment plants were evaluated over a period of 19 months in the suburb of Las Rozas in Madrid (Spain). Four plants used compact extended aeration, two used conventional activated sludge, two used conventional extended aeration, one used a rotary biodisc reactor and the other used a peat bed reactor. The best results were obtained from the plants that used conventional technologies and the biodisc. Conventional activated sludge and extended aeration had higher removal efficiencies for ammonia, TSS, COD and BOD(5) and produced good quality final effluents for final disposal in accordance with the discharge standard. Empirical equations that correlated the concentration of dissolved oxygen in the effluents with the efficiencies of TSS, ammonia, COD and BOD(5) removals for all plants evaluated were obtained. The performance of the plants using compact extended aeration was affected more than those using conventional technologies or rotary biodisc when the capacity exceeded that of its initial design.