Effect of Manufacturing Process and Xanthan Gum Addition on the Properties of Cassava Starch Films

The objective of this work was to manufacture biodegradable films by two different processes (casting and extrusion), from different combinations of cassava starch and xanthan gum. These films were produced by casting and by extrusion from six different starch-xanthan gum combinations (0, 2, 4, 6, 8 and 10% w/w), containing glycerol as plasticizer (20% w/w) and were also characterized according to their microstructure, optical, mechanical, and barrier properties. Scanning electron microscopy of the starch-xanthan gum extruded films showed reticulated surface and smooth interior, suggesting that xanthan was driven to the surface and gelatinized starch to the interior of the films during extrusion. Films manufactured by casting were entirely homogeneous. In general, casted films presented lower opacity and water vapor permeability and higher stress at break than films manufactured by extrusion. Xanthan gum addition affected mechanical properties of starch films, improving their stress and strain at break, especially for extruded samples, but these properties did not show stability at different RH conditions.     

A New Montmorillonite-Based Porous Composites: Effectively Removal of Cr(III)-Organic Complexes in Tannery Wastewater

Journal of Polymers and the Environment - Montmorillonite-based porous adsorbent prepared by gel casting method was used to adsorb Cr(III)-organic complexes in tanning wastewater,together with the...     

Effect of Casting Process Conditions on Mechanical Properties and Water Solubility of Films Made from Wolf Fruit and Its Optimization

Journal of Polymers and the Environment - Biodegradable films based on wolf fruit flour were prepared by the casting process using glycerol as a plasticizing agent. The influence that the process...     

Synthesis and Evaluation of Mechanical Property of Chitosan/PVP Blend Through Nanoindentation-A Nanoscale Study

Journal of Polymers and the Environment - Biocompatible chitosan/PVP blends of different weight ratios were prepared by the solution casting method. The blends were characterized for morphology,...     

Geotechnical and leaching properties of flowable fill incorporating waste foundry sand

Waste foundry sand (WFS) can be converted into flowable fill for geotechnical applications. In this study, WFS samples were obtained from 17 independent metal casting facilities with different casting processes, thus representing a good range of WFS properties. The laboratory studies include physical, geotechnical and leaching properties of flowable fills consisting of WFS, cement, and fly ash mixed to different water contents. The main properties measured include WFS physical properties (density, particle gradation, grain shape, and fine content), WFS flowable fill geotechnical properties (unconfined compressive strength, hydraulic conductivity, setting time, and bleeding), and the fill's leaching properties (heavy metals and organics in the bleed water and the leachate extracted from hardened WFS flowable fills). The test results indicate that in terms of the physical properties, most of the data fall within narrow ranges, although data from the copper/aluminum-based WFS samples might fall beyond the ranges. Geotechnical properties of WFS flowable fills in both fresh and hardened phases were verified conforming to the features of specified flowable fills. Material leaching analyses indicate that the toxicity of WFS flowable fills is below regulated criteria. A mix formulation range originated from this study is proposed for the design of WFS made flowable fill.     

Nanocomposites of Cellulose Acetate Butyrate Reinforced with Cellulose Nanocrystals

Nanocrystals were prepared by acid hydrolysis of bacterial cellulose microfibrils. These were topochemically trimethylsilylated, in an attempt to reduce their hydrophilicity. Composites were made by dispersing either native or silylated crystals in cellulose acetatebutyrate matrixes and solution casting of the dispersions. Particles were characterized by transmission electron microscopy. The composites were characterized by differential scanning calorimetry and dynamic mechanical analysis. The unmodified cellulose crystals exhibited better reinforcement characteristics than the trimethylsilated crystals.     

Mechanical and toxicological evaluation of concrete artifacts containing waste foundry sand

The creation of metal parts via casting uses molds that are generally made from sand and phenolic resin. The waste generated after the casting process is called waste foundry sand (WFS). Depending on the mold composition and the casting process, WFS can contain substances that prevent its direct emission to the environment. In Brazil, this waste is classified according to the Standard ABNT NBR 10004:2004 as a waste Class II (Non-Inert). The recycling of this waste is limited because its characteristics change significantly after use. Although the use (or reuse) of this byproduct in civil construction is a technically feasible alternative, its effects must be evaluated, especially from mechanical and environmental points of view. Thus, the objective of this study is to investigate the effect of the use of WFS in the manufacture of cement artifacts, such as masonry blocks for walls, structural masonry blocks, and paving blocks. Blocks containing different concentrations of WFS (up to 75% by weight) were produced and evaluated using compressive strength tests (35 MPa at 28 days) and toxicity tests on Daphnia magna, Allium cepa (onion root), and Eisenia foetida (earthworm). The results showed that there was not a considerable reduction in the compressive strength, with values of 35 ± 2 MPa at 28 days. The toxicity study with the material obtained from leaching did not significantly interfere with the development of D. magna and E. foetida, but the growth of the A. cepa species was reduced. The study showed that the use of this waste in the production of concrete blocks is feasible from both mechanical and environmental points of view.     

Behavior of Cellulose Reinforced Cross-Linked Starch Composite Films Made with Tartaric Acid Modified Starch Microparticles

Tartaric acid modified starch microparticles (TA-SM) previously obtained using the dry preparation technique were introduced as filler within glycerol plasticized-corn starch (GCS), the composites being prepared by casting process. The effects of cellulose addition within the TA-SM-GCS matrix on the structure, surface properties and water sorption, as well as mechanical and thermal properties of starch-based composite films were investigated. The water resistance and thermal stability were slightly improved through addition of high content of cellulose due to the inter-component H-bonding between components. The evaluation of mechanical properties evidenced a significant increase of the tensile strength of the composites with increasing the content level of cellulose.     

Nanocomposites of Waterborne Polyurethane Reinforced with Cellulose Nanocrystals from Sisal Fibres

Cellulose nanocrystals (CNC) were isolated from sisal fibres and were incorporated in the form of an aqueous suspension to a waterborne polyurethane (WBPU) synthesized from components derived from natural sources using an aliphatic diisocyanate. Transparent nanocomposite films with different CNC contents were prepared using a casting method. The morphology, thermal behaviour and mechanical properties of the nanocomposite films were characterized. Homogeneous distribution of CNC in the WBPU, even at high CNC contents was observed, resulting in an increase of 100% in modulus for systems with 5 and 10 wt% of CNC, with high elongations around 650%.     

Influence of Processing Conditions on Morphological,Thermal and Degradative Behavior of Nanocomposites Based on Plasticized Poly(3-hydroxybutyrate) and Organo-Modified Clay

The effect of processing conditions (casting and extrusion) and plasticization on the disintegrability in compost of organically modified clay poly(3-hydroxybutyrate) nanocomposites was studied. Tributylhexadecylphosphonium bromide (TBHP) was used as organic modifier. As revealed by WAXS and TEM observations, intercalated nanobiocomposites with clay stacks and some individually dispersed platelets were obtained. The melting temperature of the neat PHB diminished with the addition of plasticizer, thus broadening the processing window. Biodegradation test revealed that while the clay slows down the degradation rate, the plasticizer increases the degradation of the samples, reaching a similar final percentage of disintegrability when both plasticizer and clay were added in the formulation.     

Biodegradation by Composting of Surface Modified Starch and PVA Blended Films

Several starch/PVA/glycerol polymer blends were prepared by a solution casting technique and examined for biodegradation by composting over 45 days. Within this time frame, the starch and glycerol components were fully degraded, leaving the PVA component essentially intact. The lowest PVA content film (20%) was selected as a polymer with enough PVA to impart important physical characteristics, but also enough starch to be considered biodegradable. The film characteristics were further improved by surface modification with chitosan. This modification did not interfere with the biodegradation of the starch component. Furthermore, there was slight evidence that PVA biodegradation had been initiated in composted, surface modified starch/PVA blends.     

Non-isothermal Crystallization Behaviors of Polyvinyl alcohol/Hydroxyethyl Cellulose Blend Films

In this work, polyvinyl alcohol/hydroxyethyl cellulose (PVA/HEC) blend films were fabricated by solution casting and the crystalline morphology as well as non-isothermal crystallization kinetics of the blends was investigated detailedly with polarized optical microscopy, X-ray diffraction and differential scanning calorimetry. With fixed cooling rate, the crystallization time for PVA/HEC was less than that for neat PVA. The crystallization peak temperature of PVA/HEC decreased first and then increased with the increase of HEC. With higher cooling rate, the crystallinity and crystallization time decreased. It worth noting that large spherocrystal with a size of 35 μm was observed by polarized optical microscopy for PVA/HEC blends for the first time.     

Polyhydroxybutyrate-Based Nanocomposites with Cellulose Nanocrystals and Bacterial Cellulose

Polyhydroxybutyrate (PHB) films nanoreinforced with hydrolyzed cellulose nanocrystals (CNC) and bacterial cellulose (BC) were prepared by solvent casting. The influence of different cellulose nanoparticles content (2, 4 and 6 wt% of CNC and 2 wt% of BC) on the PHB properties was studied. CNC nanocomposites presented good dispersion of the nanocrystals, improving transparency, mechanical and barrier properties of the PHB films. On the other hand, reduced thermal stability and mechanical properties were yielded by BC addition due to the intrinsic lower degradation temperature and higher length of the BC nanofibrils compared to CNC. Nanocomposites performance variation is mainly caused by the marked difference in nanoparticles structure. It was demonstrated that PHB–CNC films exhibited higher performance enhancement without detrimental effect of the pristine PHB properties.     

Role of Crosslinker on the Biodegradation Behavior of Starch/Polyvinylalcohol Blend Films

The effect of crosslinkers on the biodegradation behavior of starch/polyvinyl alcohol (PVA) blend films was investigated by weight loss study, Scanning electron microscopy (SEM) and differential scanning calorimetry (DSC). Starch/PVA films were prepared by solution casting method and 5 weight% of four different crosslinking agents like epichlorohydrin, formaldehyde, zinc oxide and borax were used in four different sets to crosslink the films. These crosslinked starch/PVA films were biodegraded in compost. Weight loss study showed that crosslinking retarded the biodegradation of the films in the first 15?days, but after that, there was a significant increase in weight loss. The DSC analysis revealed that the consumption of starch and consequent rearrangement of the PVA molecules were distinctly different in the crosslinked films due to the effect of different crosslinking agents.     

A Study of Dynamic Mechanical and Thermal Behavior of Starch/Poly(vinylalcohol) Based Films

Starch/Poly(vinylalcohol) blends in two different ratios (60:40 and 50:50) were prepared with glycerol as a plasticizer. Films were cast by a solution casting method. One set of films were filled with 10 wt% of bentonite clay and another set of films were crosslinked with epichlorohydrin in an alkaline medium. The prepared film samples were characterized with dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA). The presence of clay and crosslinking with epichlorohydrin was found to have considerable effect on the dynamic mechanical properties and thermal stability of the films. Intercomponent H-bonding between starch, Poly(vinylalcohol) and glycerol enhanced the thermal stability of the films. But incorporation of clay and crosslinking with epichlorohydrin enhanced the steric crowding and lowered the thermal stability of the films.     

Citric Acid and Vitamin C as Coupling Agents for the Surface Coating of ZrO<Subscript>2</Subscript> Nanoparticles and Their Behavior on the Optical,Mechanical, and Thermal Properties of Poly(vinyl alcohol) Nanocomposite Films

A series of bio-nanocomposites (BNC)s were fabricated through solution casting method. At first, the surfaces of ZrO₂ NPs were functionalized with citric acid and Vitamin C as green modifier agents. Then, PVA as polymer matrix was embedded with different contents (4, 8 and 12 wt%) of modified ZrO₂ (m-ZrO₂) NPs with the aim of ultrasonic irradiation process. The resulting BNCs were studied by various techniques. Thermal stability of obtained BNCs was enhanced after NPs’ addition to the PVA matrix. Optical activity of these new BNCs makes them potential candidate for UV shielding material. Lastly, the tensile strengths of the BNCs were increased in comparison to the pure PVA.     

A Study of Physicomechanical and Morphological Properties of Starch/Poly(vinylalcohol) Based Films

Starch/Poly(vinylalcohol) blends in two different ratios (60:40 and 50:50) were prepared with glycerol as a plasticizer. Films were cast by a solution casting method. One set of films were filled with 10 wt% of unmodified bentonite clay and another set of films were crosslinked with epichlorohydrin in an alkaline medium. The prepared film samples were subjected to X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), mechanical characterization and scanning electron microscope (SEM). Significant changes in the tensile properties were observed depending on the different chemical constituents of the films. The presence of clay and crosslinking with epichlorohydrin were both found to have considerable effect on the morphology and mechanical property of the films. The SEM investigations, XRD analysis and FTIR studies revealed the interaction between the various chemical components of the films.     

Investigation on Miscibility of Sodium Alginate/Pullulan Blends

Miscibility studies of Sodium alginate (NaAlg)/Pullulan have been carried out in different percentage of blend components. The ultrasonic velocity, viscosity, density and refractive index were measured at 30 and 40 °C. Further the blend films of NaAlg and Pullulan were prepared by solution casting method and characterized by differential scanning calorimetric (DSC), fourier transition infrared spectroscopic (FTIR), and scanning electron microscopic (SEM) methods. Using the viscosity data, interaction parameters were computed to determine the miscibility. The data suggest that the blend is miscible in the entire composition range. The change in temperature had no significant effect on the miscibility of NaAlg/Pullulan blends. The miscibility is confirmed by SEM, DSC, ultrasonic velocity, density, and refractive index methods. The specific interactions of hydrogen bonding type of the blends were investigated by FTIR.     

Mechanical and Barrier Properties of Biodegradable Films Made from Chitosan and Poly (Lactic Acid) Blends

Biodegradable film blends of chitosan with poly(lactic acid) (PLA) were prepared by solution mixing and film casting. The main goal of these blends is to improve the water vapor barrier of chitosan by blending it with a hydrophobic biodegradable polymer from renewable resources. Mechanical properties of obtained films were assessed by tensile test. Thermal properties, water barrier properties, and water sensitivity were studied by differential scanning calorimeter analysis, water vapor permeability measurements, and surface-angle contact tests, respectively. The incorporation of PLA to chitosan improved the water barrier properties and decreased the water sensitivity of chitosan film. However, the tensile strength and elastic modulus of chitosan decreased with the addition of PLA. Mechanical and thermal properties revealed that chitosan and PLA blends are incompatible, consistent with the results of Fourier transform infrared (FTIR) analysis that showed the absence of specific interaction between chitosan and PLA.     

The Influence of Artificial Photodegradation on Properties of Poly(3-hydroxybutyrate-<Emphasis Type="Italic">co</Emphasis>-3-hydroxyvalerate)(PHBV)/Graphite Nanosheets (GNS) Nanocomposites

The potential use of poly(3-hydroxybutyrate-co-3-hydroxyvalerate)/graphite nanosheets (GNS) as a biodegradable nanocomposite has been explored. PHBV/GNS nanocomposites films were prepared by solution casting at various concentrations of GNS—0.25, 0.50 and 1.00 wt% GNS. The films were exposed to artificial ultraviolet radiation (UV) during 52 h. The effect of GNS on PHBV photodegradation was investigated and compared to neat PHBV film. The artificial photodegradation induced changes in physical (weight loss), chemical carbonyl index by Fourier transform infrared spectroscopy, thermal degree of crystallinity and melting temperature by differential scanning calorimetry and morphological scanning electron microscopy characteristics. Based on the results obtained from aforementioned analyzes it was verified that GNS inhibits the oxidative degradation of PHBV matrix.