Development of generic bow-tie diagrams of accidental scenarios triggered by flooding of industrial facilities (Natech)

Interactions between natural events and industrial installations may lead to dangerous phenomena. According to bibliographical research, the industrial sector is often unprepared for these joint natural and technological or Natech events mainly because of the lack of guidelines on how to apply Natech regulations and the lack of information on the dynamics of Natechs. In order to fill the gaps and provide guidance on Natech risk assessment to operators, a systematic risk analysis methodology was developed and resulted firstly in proposing general reference bow-ties that reconfigure accidental scenarios triggered by flood events. The validation of these scenarios was made in the surface treatment sector. Building on these bow-ties, the risk analysis methodology will be completed and a checklist simple to use, along with a list proposing preventive and protective measures, to be used by operators in order to decrease the vulnerability of their industrial facilities to technological accidents triggered by floods will be developed in future work.     

Risk analysis in Natech events: State of the art

Natech events (Natural Hazard Triggering Technological Disasters) are industrial accidents caused by natural events such as hurricanes, floods, earthquakes, tsunamis, and so on. In recent decades, the probability of these events occurring has increased, activating the interest of researchers in the study of new methods of risk analysis to prevent and mitigate possible damage to people, the environment, and processing facilities. On the other hand, the concept of multi-hazard is summarized in the combination of two or more threat factors manifested in isolated, simultaneous manner, or by chain reaction, to produce a trigger event of a disaster, where hazardous events can be one or more natural events. Considering that, it is essential to know the progress in risk analysis for Natech events, to identify the gaps for future research. Therefore, in this paper, a systematic review of the Natech events literature with single and multi-hazard approaches was developed. The review was conducted by searching the Science Direct, Web of Science, and Scopus databases for scientific documents. Subsequently, the words Natech and Multi-hazard were taken as keywords, and 208 results were obtained. Then, some management documents were consulted in international organizations to compare academic literature and industrial risk management. In conclusion, the risk analysis methods revised are specific to a particular hazard and apply mainly to earthquakes, floods, and lightning. Regarding a multi-hazard approach, the methods focus on risk mitigation in urban areas without taking into account Natech risk. In the case of industrial risk assessment, some methodologies were found that briefly consider Natech risk in risk assessment processes in industry.     

Understanding the patterns and characteristics of Natech events in China

With the frequent occurrence of natural disasters, natural hazard triggered technological accident (Natech) risk has attracted extensive attention from academia and industry. Natech events have the characteristics of various inducements and consequences, cascading chain reactions, and complex spatial interleaving, which leads to serious consequences. The Natech event is constantly threatening China's industrial safety production. However, the systematic analysis of Natech events in China is still lacking. The study counted 288 cases in the past 20 years and constructed Natech databases. Based on the theory of risk chain and risk system, a systematic horizontal and vertical analysis was developed for the first time. It aims to understand the characteristics of Natech events in terms of temporal and spatial, hazard factors, industry and risk material, consequences and hazard. In the results, Natech events showed a fluctuating trend. The southwest region (28.13%) and the middle Yellow River region (21.18%) belong to the critical control areas. China's industries were seriously affected by the disasters of meteorological (43.75%) and secondary, especially in the Chemical & Petrochemical and manufacturing. 64.58% of Natech events caused environmental pollution, and 13.19% of Natech events caused major or above consequences. Oil (31.25%) and hazardous chemicals (28.47%) were the main substances causing pollution, fire and explosion, which need to be controlled. The research preliminarily clarifies the risk chain and characteristics of Natech events, which provided the basis for Natech risk assessment.     

Quantitative risk assessment of domino effect in Natech scenarios triggered by lightning

Lightning strike is the natural event more frequency causing Natech accidents involving atmospheric storage tanks. Despite the resulting fires have usually limited severity and only local effects, domino effect may cause the escalation of these primary events, possibly affecting nearby pressurized storages and process equipment, thus resulting in relevant increase in the potential area impacted. A methodology was developed for the quantitative assessment of risk due to domino effects caused by Natech accidents triggered by lightning. A comprehensive procedure was obtained, tailoring lightning risk assessment to include probabilistic models for domino escalation based on probit approach and combinatorial analysis. The methodology was applied to a case-study to evidence the shift in risk figures due to domino effect and the credibility of the secondary domino scenarios. The results of the case-study show that an increase up to two orders of magnitude with respect to risk calculated for conventional scenarios is possible when considering lightning-induced Natech primary scenarios and their escalation.     

Natech guide words: A new approach to assess and manage natech risk to ensure business continuity

The risk posed by natural hazards to the technological systems is known as Natech risk. It is different from the more widely known and studied risk posed by such sites to the environment and society. Though currently, available risk assessment techniques recognize Natech, the specific qualitative technique for Natech risk assessment and reduction has not yet been developed. After analyzing past data of Natech accidents, relevant guide words have been suggested in this study. These guide words will help anticipate Natech risk and visualize the Natech scenario. Once the Natech risk is identified, corresponding risk reduction measures can be taken to avoid possible Natech accidents and consequences.     

基于事故案例的Natech事件演化模式及风险分析*

为探究非巨灾型Natech事件演化模式并降低发生风险,基于164个事故案例,归纳出6种典型演化路径,构建非巨灾型Natech事件演化模式分析框架,并基于突发事件关联网络,分析影响Natech事件风险的水平关键节点及潜在发生路径。结果表明:暴雨灾害是对全局影响力最强的节点,与人为异动的协同作用最显著;电力事故Natech链路径较长;水污染事故是较容易被自然灾害或首发事故触发的事件。     

Resilience assessment of chemical industrial areas during Natech-related cascading multi-hazards

In chemical industrial areas, technological accidents triggered by natural events (Natech events) may escalate. Complex cascading multi-hazard scenarios with high uncertainties may be caused. Resilience is an essential property of a system to withstand and recover from disruptive events. The present study focuses on the change of the resilience level due to (possible) interactions between cascading hazards, chemical installations and safety barriers during the dynamic evolution of fire escalations triggered by a natural hazard (certain cascading multi-hazard scenarios). A quantitative resilience assessment method is developed to this end. The state transition of a system facing accidents in the context of resilience is explored. Moreover, the uncertainties accompanying an accident evolution are quantified using a Dynamic Bayesian Network, allowing a detailed analysis of the system performance in different time steps. System resilience is measured as a time-dependent function with respect to the change of system performance. The applicability of the proposed methodology is demonstrated by a case study, and the effects of different configurations of safety barriers on improving resilience are discussed. The results are valuable to support disaster prevention within chemical industrial areas.     

新化工装置风险评价方法的研究

回顾了中国与欧美化工新装置风险评价技术的发展,分析了中国与欧美风险评价的异同、中国风险评价存在的问题。结合作者的实践,介绍与讨论了新化工装置设立安全评价阶段的风险评价方法,推荐和介绍了物理化学方法作为评价方法应用的实例。专家分析评议法、物理化学方法、评价软件模拟等评价方法的综合使用,尽可能地做到根据经验、专业知识从已建装置分析拟建装置、利用物化方法较系统地分析装置反应过程、利用评价软件直观地模拟风险,各种评价方法互补、定性与定量互补,从而较系统、完整地完成化工新装置的安全评价工作,以减少装置的安全隐患,有助于使装置顺利地投入运行。     

Chronicles of security risk assessment in process industries: Past,present and future perspectives

Security incidents around the world causes enormous loss in terms of life, economy, and environment. The 9/11 ′triggered the serious onset of research initiatives in the field of security with a more specific focus on the protection of high sensitive and hazardous facilities. It is well known that technology is advancing in a very rapid phase, proportionally increasing the security risk of the facilities. Conventional deterministic risk techniques widely found their applications in the earlier stage but owing to the increasing dynamic nature of the security risk, probabilistic dynamic risk assessment models were developed over time. In this article, the authors attempted to present the evolution of security risk concepts, their present status, and their future scope in a precise and consolidated form. The last 20 years of development in the security risk assessment concept involving deterministic and dynamic risk assessment models and applications in security risk assessment relevant to physical security are discussed in this article. The objective of the article is to outline the past, current and future directions of security risk highlighting their strength, weakness and limitations.     

RAPID-N: Rapid natech risk assessment and mapping framework

Natech accidents at industrial plants are an emerging risk with possibly serious consequences. For the mitigation of natech risk, authorities need to identify natech prone areas in a systematic manner. In order to facilitate probabilistic natech risk mapping, a unified methodology was developed that is based on the estimation of on-site natural hazard parameters, determination of damage probabilities of plant units, and assessment of probability and severity of possibly triggered natech events. The methodology was implemented as an on-line, extensible risk assessment and mapping software framework called RAPID-N, which allows rapid local and regional natech risk assessment and mapping with minimal data input. RAPID-N features an innovative data estimation framework to complete missing input data, such as on-site natural hazard parameters and plant unit characteristics. The framework is also used for damage assessment and natech consequence analysis, and allows easy modification of input parameters, dynamic generation of consequence models according to data availability, and extension of models by adding new equations or substituting existing ones with alternatives. Results are presented as summary reports and interactive risk maps, which can be used for land-use and emergency planning purposes by using scenario hazards, or for rapid natech consequence assessment following actual disasters. As proof of concept, the framework provides a custom implementation of the U.S. EPA's RMP Guidance for Offsite Consequence Analysis methodology to perform natech consequence analysis and includes comprehensive data for earthquakes. It is readily extendible to other natural hazards and more comprehensive risk assessment methods.     

Scenario deduction of Natech accident based on dynamic Bayesian network: A case study of landslide accident in a liquor storage tank area in Guizhou Province,China

Industrial technical accidents caused by natural disasters are defined as Natech accidents, such as earthquakes and landslides, which can cause tremendous damage to industrial storage tanks, and lead to accidental leakage and even serious fire and explosion accidents. In this study, a landslide-induced storage tank accident model under earthquake disasters was proposed, and the relationship between landslide mass impact and target impact resistance was taken into account. Also, tank failure and the formation of the pool fire were considered to be the consequences of the Natech accident. Through scenario deduction, the dynamic process of landslide Natech was transformed qualitatively into a disaster chain network diagram composed of a scenario state, a disaster-causing factor and emergency management. The Bayesian network was used to learn and deduce the parameters of the network diagram, and in this process, the prior probability and conditional probability of nodes were obtained primarily by Monte Carlo simulation, and by an improved expert scoring method based on the fuzzy set theory. Through visualization software, the sensitivity analysis of landslide Natech was achieved. Finally, a case study of a liquor storage tank area in Guizhou Province, China was carried out, and the results show that a large amount of hazardous material leakage caused by buckling is key to the formation of pool fire accidents, and several prevention measures for earthquake-induced landslide Natech was proposed according to the sensitivity analysis.     

Towards more detailed determination of third party impact on risk on natural gas pipelines: Influence of population density

The paper presents a refined way to quantify the effects of third party interference on risk that is posed on people by transmission pipelines for natural gas. The main focus is set on the influence of population density on risk. Using the interdisciplinary approach, the presented study combines the knowledge from relevant risk assessment recommendations, physical consequences of hazardous events, existing history databases of hazardous event frequencies and urban planning. A quantitative boundary between two most populated types of area was established. A flexible risk coefficient was determined for a suburban type of populated area that is dependent on average population density. Consequently, a new approach for determination of a hazard distance from the pipeline and area boundaries for calculation of average population density was presented. This differs from the established methods described in some guidelines, but is based on results of applied quantitative risk assessment. The final result is more accurate determination of risk levels in suburban areas. Described methods may serve as a supplement to the existing models for quantitative risk assessment on pipelines used in natural gas transportation and may be used by pipeline operators as well as policy- and decision makers.     

大型社会活动安全风险评估指标研究

在对大型社会活动特点及其活动增长趋势分析的基础上,通过对大型社会活动典型伤亡事故的统计,将事故发生直接原因归纳为突发自然灾害、设备设施故障、管控措施失误、疏散设施不符合要求、人为事件和其他因素6类;根据风险管理理论,针对大型社会活动安全风险,从人-机-环-管安全系统工程的观点出发,以准确反映大型社会活动的本质特征和事故预防与控制为目标、尽可能量化为原则,提出具有4个一级指标、9个二级指标和24个三级指标的大型社会活动安全风险评估指标体系和评估依据,并对周边环境、人群密度、疏散速度及人群状况指标进行量化分级。     

Operational risk assessment: A case of the Bhopal disaster

Accidental releases of hazardous chemicals from process facilities can cause catastrophic consequences. The Bhopal disaster resulting from a combination of inherently unsafe designs and poorly managed operations is a well-known case. Effective risk modeling approaches that provide early warnings are helpful to prevent and control such rare but catastrophic events. Probability estimation of these events is a constant challenge due to the scarcity of directly relevant data. Therefore, precursor-based methods that adopt the Bayesian theorem to update prior judgments on event probabilities using empirical data have been proposed. The updated probabilities are then integrated with consequences of varying severity to produce the risk profile.This paper proposes an operational risk assessment framework, in which a precursor-based Bayesian network approach is used for probability estimation, and loss functions are applied for consequence assessment. The estimated risk profile can be updated continuously given real-time operational data. As process facilities operate, this method integrates a failure-updating mechanism with potential consequences to generate a real-time operational risk profile. The real time risk profile is valuable in activating accident prevention and control strategies. The approach is applied to the Bhopal accident to demonstrate its applicability and effectiveness.     

化工园区地震Na-Tech事件快速风险评估方法

为有效评估地震灾害与化工园区工业事故的耦合风险,在分析地震灾害作用于化工园区致灾特征的基础上,理清化工园区的主要承灾体类型,辨识出地震破坏承灾体单元后引发的火灾、爆炸、中毒等工业事故的主要影响因素,采用层次分析法(AHP),提出综合考虑地震灾害与工业事故耦合作用的Na-Tech事件快速风险评估方法。该方法以化工园区企业为评估单位,根据评估结果划定企业Na-Tech事件风险等级,并将此方法应用于某化工园区企业的风险评估。结果表明:该方法可操作性强,计算所需数据量小,且能有效反映地震Na-Tech事件风险特点。     

Dynamic probability assessment of urban natural gas pipeline accidents considering integrated external activities

Urban gas pipelines usually have high structural vulnerability due to long service time. The locations across urban areas with high population density make the gas pipelines easily exposed to external activities. Recently, urban pipelines may also have been the target of terrorist attacks. Nevertheless, the intentional damage, i.e. terrorist attack, was seldom considered in previous risk analysis of urban gas pipelines. This work presents a dynamic risk analysis of external activities to urban gas pipelines, which integrates unintentional and intentional damage to pipelines in a unified framework. A Bayesian network mapping from the Bow-tie model is used to represent the evolution process of pipeline accidents initiating from intentional and unintentional hazards. The probabilities of basic events and safety barriers are estimated by adopting the Fuzzy set theory and hierarchical Bayesian analysis (HBA). The developed model enables assessment of the dynamic probabilities of consequences and identifies the most credible contributing factors to the risk, given observed evidence. It also captures both data and model uncertainties. Eventually, an industrial case is presented to illustrate the applicability and effectiveness of the developed methodology. It is observed that the proposed methodology helps to more accurately conduct risk assessment and management of urban natural gas pipelines.     

城市道路的人员疏散风险评价研究*

为量化评价城市道路在人员疏散过程中存在的风险,以支持城市道路规划,以及有效开展应急疏散管理,提出1种城市道路的人员疏散风险评价方法。该方法设定多种影响因素,构建道路疏散风险评价函数,并结合临界簇模型,运用实时交通态势数据与动态人口数据,评估不同时间的道路疏散风险。以上海市外环线内区域为研究区,开展道路疏散风险综合评价与突发事件情景下的道路疏散风险评价。结果表明:该方法可以有效综合多种影响因素,空间量化表达道路的人员疏散风险。评价结果能够为城市道路设施规划提供帮助,为提升城市应急疏散管理效率,降低事故的伤亡与损失提供决策依据。     

北京西站应急管理现状及对策

从2006年春运期间北京西站发生的大规模旅客滞留事件入手,通过对事件发生的原因、发生过程以及事件发生过程中管理者应对突发事件的措施详细分析,以及对北京西站现有应急管理措施的总结,指出北京西站在应急管理中存在的主要问题。首先缺乏持续全面的风险评估工作,其次应对新的突发事件中准备不足,再次应急管理的中心环节应急响应过程中措施不得力,再次之是恢复阶段工作重点不突出。针对暴露出的问题给出提高西站应急管理能力的几点建议,建立长期动态的风险评估机制,加强铁路与地方的协调合作,加快对硬件设施的改造,以及完善应急预案和加强培训、应急演练等解决措施。     

Security Risk Assessment Methodology for the petroleum and petrochemical industries

The American National Standards Institute (ANSI)/American Petroleum Institute (API) Standard 780 Security Risk Assessment (SRA) Methodology was published in June 2013 as a U. S. standard for security risk assessments on petroleum and petrochemical facilities. The standard represents a model standard for evaluating all security risks of petroleum and petrochemical infrastructure and operations and assists industries in more thoroughly and consistently conducting SRAs. The 2013 Standard is an update from the previous API/NPRA SRA Methodology (2004) and focuses on expanding functional utility without changing the basic methodology.The methodology can be applied to a wide range of assets even beyond the typical operating facilities of the industry. This includes refining and petrochemical manufacturing operations, pipelines, and transportation operations including truck, marine, and rail, as well as worker and executive security, housing compounds, and remote operational sites. The new standard describes the most efficient and thorough approach for assessing security risks widely applicable to the types of facilities operated by the industry and the security issues they face. It is voluntary but has been adopted by the Kingdom of Saudi Arabia Ministry of Interior High Commission for Industrial Security as the mandatory security risk assessment methodology for industrial facilities.This paper examines the key elements of the ANSI/API SRA process and discusses how forward thinking organizations may use risk-based performance metrics to systematically analyze facility security postures and identify appropriately scaled and fiscally responsible countermeasures based on current and projected threats. The AcuTech Consulting Group developed the methodology under contract to the API, and the author was the project manager for the project.     

Enhancing regional process safety management

As industrial operations expand, major incidents continue to affect people, damage facilities, and impact the environment. In the last 20 years, about 50% of these incidents occurred in facilities that had implemented some form of Process Safety Management (PSM) and 50% came about in smaller facilities that did not include such planning (Demichela et al., 2004). The objective of this article is to use PSM principles to create practical recommendations at the regional level, to complement those previously developed for singular facilities. This article compares Strathcona County Emergency Service (SCES) in Alberta with Technical Standards & Safety Authority (TSSA) in Ontario, with respect to safety, facility licensing, permit requirements, risk assessment procedures and land use planning aspects to determine PSM enhancements for SCES. Furthermore, for a better overview, two supplemental provincial organisations in Alberta, namely Alberta Boiler Safety Association (ABSA) and Safety Codes Council (SCC), were also considered. We proposed that SCES could develop more detailed facility-specific licensing procedures, auditing, and inspection. SCES could also provide details of accredited organisations that carry out inspections and audits on their behalf. When reviewing the quantitative risk assessment processes for SCES and TSSA, we recommend that SCES should update their probability data sources used in their cumulative risk assessment study. Based on the authors’ experience and gathered data, the use of additional facility practices such as safety management system, internal audits, and checklists can enhance incident prevention.