食用油聚酯包装的生命周期评价

采用生命周期评价法研究了食用油聚酯(PET)包装的生命周期环境影响,并对不同处置方式的环境影响进行比较评价. 通过现场和资料调研的方式获得所有生命周期阶段的能量物质的输入、输出和环境外排数据. 结果表明:PET包装原料获取阶段的环境影响潜值在全生命周期环境影响潜值中所占比例极高,占处置前环境影响潜值的81.8%. PET包装的全生命周期环境影响类别主要集中在化石燃料、无机物对人体损害和气候变化3个方面;在致癌、生态毒性和酸化/富营养化等方面的影响较小. 3种主要处置方式的环境影响潜值为焚烧＞填埋＞再生,其中焚烧和填埋分别增加PET包装处置阶段前环境影响潜值的5.1%和3.6%,而再生可降低63.9%.      

Improving eco-efficiency in the steel industry: The ArcelorMittal Gent case

In addition to CO₂ released by the combustion of fossil fuel and leading to climate change, large steelworks emit pollutants that have other environmental impacts. ArcelorMittal Gent, an integrated steelwork producing ca. 5 × 10⁶ tons of steel per year, not only decreased its specific energy consumption and CO₂-emissions, but also reduced the environmental impact of its other emissions. This is illustrated by means of the evolution of 6 partial eco-efficiency indicators for the impact categories acidification, photo-oxidant formation, human toxicity, freshwater aquatic ecotoxicity, eutrophication and water use. The partial eco-efficiency indicators are eco-intensities, defined as the environmental impact in the respective impact category, divided by the amount of liquid steel produced. In the period 1995 – 2005 these indicators decreased by 45, 4, 52, 9, 11 and 33% respectively, whereas the steel production increased by 17%. The net impact of discharges of wastewater is negligible for human toxicity and is negative (concentrations lower than in the canal water used) for freshwater aquatic toxicity and eutrophication. For acidification, human toxicity (only emissions to air) and water use, the decoupling between environmental impact and production was absolute; for photo-oxidant formation, freshwater aquatic ecotoxicity (only emissions to air) and eutrophication, it was relative.     

Environmental performance comparison of wet and thermal routes for phosphate fertilizer production using LCA – A Brazilian experience

Life cycle assessment (LCA) was applied to perform an environmental comparison between the phosphate fertilizers fused magnesium phosphate (FMP) and triple superphosphate (TSP). In order to perform the comparison a functional unit (FU) of 41.66 kg P₂O₅, which corresponds to 208 kg FMP (20% P₂O₅) and 93 kg TSP (45% P₂O₅) was defined. Concerning the product systems a “cradle to gate” approach was used in both cases. In order to perform the life cycle impact assessment (LCIA) the impact categories: global warming potential (GWP), ozone depletion potential (ODP), human toxicity potential (HTP), fresh water aquatic ecotoxicity potential (FWAETP), acidification potential (AP) and eutrophication potential (EP) were selected. The development of this step was accomplished using CML 2 baseline 2000 method, with the help of the computational tool SimaPro 5, version 5.1.0.21. The study identified that in the case of FMP, the extensive electricity dependence is the main source of potential negative environmental impacts. On the other hand, for the TSP, the great distances between the phosphate rock mines and the main manufacture centers for both H₃PO₄ and TSP together with the transportation model adopted in this country appear as the main causes of environmental impacts.     

Material flows in the life cycle of leather

This paper presents a study on the resource and environmental profile of leather for communicating to the consumers about the environmental burdens of leather products. The results indicate that significant environmental impacts were caused during the tanning and finishing of leather as well as the electricity production and transportation required in the life cycle. The use of fossil fuels in the production of energy has greater impact with increased emissions leading to about 15190 kg CO₂ equivalent of global warming and about 73 kg SO₂ equivalent of acidification while producing 100 m² of leather for shoe uppers. Further resource use of 174 kg of coal, 6.5 kg of fuel oil, 17.4 m³ of water and 348 kg of chemicals of which about 204 kg are hazardous are consumed, and wastewater of about 17 m³, BOD of 55 kg, COD of about 146 kg, TDS of 732 kg and solid waste of about 1445 kg are generated during the life cycle for the production of 100 m² of leather. The total solid waste generated is 1317 kg, out of which about 80% is biodegradable contributed by slaughtering, tanning and finishing stage, 14% is non-biodegradable contributed by tanning, finishing and electricity production stages and 6% is hazardous mainly from tanning and finishing stage of leather.     

Environmental consequences of different beef production systems in the EU

The aim of this paper is to examine the environmental consequences of beef meat production in the EU, using a life cycle approach. Four beef production systems were studied – three from intensively reared dairy calves and one from suckler herds. According to the results of the analysis, the contributions from the production of 1 kg beef meat (slaughter weight) to global warming, acidification, eutrophication, land use and non-renewable energy use were lower for beef from dairy calves than from suckler herds (16.0–19.9 versus 27.3 kg CO₂e, 101–173 versus 210 g SO₂e, 622–1140 versus 1651 g NO₃e, 16.5–22.7 versus 42.9 m²year, and 41.3–48.2 versus 59.2 MJ, respectively). The breakdown analysis helped identify the key areas in the “cradle to farm gate” beef production system where sustainable management strategies are needed to improve environmental performance. The study also included a sensitivity analysis to preliminarily estimate GHG emissions from beef production systems if land opportunity cost and land use change related to grazing and feed crop production for beef were taken into account. If so, the contribution from the production of 1 kg beef to global warming would increase by a factor of 3.1–3.9, based on a depreciation period of 20 years. This highlights the importance of taking into account the impacts of land use in assessing the environmental impacts of livestock production.     

Use of life cycle assessment methodology for determining phytoremediation potentials of maize-based cropping systems in fields with nitrogen fertilizer over-dose

Using the life cycle assessment (LCA) method, we analyzed the effects of different cropping systems (sole maize (CK), maize + soybean (CST) and maize + groundnut (CGT)) on the environment. The comprehensive index of environmental impacts varied in the order, sole maize > maize + groundnut > maize + soybean, with corresponding intercropping values of 0.1295, 0.1229 and 0.0945, respectively. The results showed that intercropping maize with suitable plants (e.g., groundnut and soybean) could reduce the adverse effects of over-application of nitrogen fertilizer on the environment. The study further showed that the LCA method may be a convenient and effective approach for analyzing the environmental impact of fertilizer management in agricultural fields.     

Assessing the recycling potential of glass fibre reinforced plastic waste in concrete and cement composites

At present glass fibre reinforced plastic (GRP) waste recycling worldwide is very limited due to its intrinsic thermoset properties, lack of characterisation data and non availability of viable recycling and recovery routes. In the present study, efforts were made to recycle GRP waste powder and fibre in concrete and cement composites and assess its quality to comply with the British standards for use in construction applications. Results revealed that the mean compressive strength of concrete composites using 5%–50% GRP waste powder under water curing varied from 37 N/mm² to 19 N/mm². Increase in the concentration of GRP waste decreased the compressive strength. However, increase in curing duration (14–180 days) resulted in improving the compressive strength of concrete with 5% GRP application to 45.75 N/mm². Moreover, the density of concrete with 50% GRP waste was reduced by about 12% as compared to the control sample. The bending strength in terms of modules of rupture (MOR) of 12 mm thickness cement composites developed using 5% GRP waste fibre attained 16.5 N/mm². The findings of this work pave the way for further GRP waste recycling in precast construction products for use in various applications.     

Integrated environmental assessment of biodiesel production from soybean in Brazil

This paper presents the results of an environmental impact assessment of biodiesel production from soybean in Brazil. In order to achieve this objective, environmental impact indicators provided by Emergy Accounting (EA), Embodied Energy Analysis (EEA) and Material Flow Accounting (MFA) were used. The results showed that for one liter of biodiesel 8.8 kg of topsoil are lost in erosion, besides the cost of 0.2 kg of fertilizers, about 5.2 m² of crop area, 7.33 kg of abiotic materials, 9.0 tons of water and 0.66 kg of air and about 0.86 kg of CO₂ were released. About 0.27 kg of crude oil equivalent is required as inputs to produce one liter of biodiesel, which means an energy return of 2.48 J of biodiesel per Joule of fossil fuel invested. The transformity of biodiesel (3.90E + 05 seJ J^?1) is higher than those calculated for fossil fuels as other biofuels, indicating a higher demand for direct and indirect environmental support. Similarly, the biodiesel emergy yield ratio (1.62) indicates that a very low net emergy is delivered to consumers, compared to alternatives. Obtained results show that when crop production and industrial conversion to fuel are supported by fossil fuels in the form of chemicals, goods, and process energy, the fraction of fuel that can actually be considered renewable is very low (around 31%).     

纸塑铝复合包装处置方式的生命周期评价

采用生命周期评价(LCA)法研究了纸塑铝复合包装的全生命周期环境影响,并在处置阶段对不同处置方式的环境影响进行评价. 通过现场和资料调研的方式,获得所有生命周期阶段能量物质的输入/输出和环境外排数据. 结果表明:纸塑铝复合包装生命周期阶段中环境影响比重最大的是原料获取阶段,占75%以上. 纸塑铝复合包装的全生命周期环境影响主要集中在化石燃料、土地占用和无机物对人体损害3个方面,在矿产资源、气候变化、酸化富营养化和生态毒性方面影响稍小. 3种处置方式对环境影响由大到小依次为填埋＞焚烧＞再生,其中填埋和焚烧处置分别比纸塑铝复合包装处置阶段前的环境影响增加11%和7%,再生可降低23%,而进一步降低环境影响的方式为发展铝塑分离技术.      

Sustainability assessment of large-scale ethanol production from sugarcane

The present study assesses the sustainability of ethanol produced from sugarcane and examines the environmental feasibility of a large-scale production through the use of: fossil fuel embodied energy and Emergy Assessment including farm and industrial production phases. The study indicates that about 1.82 kg of topsoil eroded, 18.4 l of water and 1.52 m² of land are needed to produce 1 l of ethanol from sugarcane. Also, 0.28 kg of CO₂ is released per liter of ethanol produced. The energy content of ethanol is 8.2 times greater than the fossil-based energy required to produce it. The transformity of ethanol is about the same as those calculated for fossil fuels. The Renewability of ethanol is 30%, a very low value; other emergy indices indicate important environmental impacts as well as natural resources consumption. The results obtained indicate that sugarcane and ethanol production present low renewability when a large-scale system is adopted.     

Life cycle assessment of sub-units composing a MSW management system

This paper summarises the results of a number of life cycle evaluations that we have carried out in recent years about some of the sub-units (in particular, the recycling of the packaging materials, the treatment of the bio-waste, and the energy recovery from the residual waste) that compose a municipal solid waste management system (MSWMS) and about the MSWMS as a whole.The range of values estimated for cumulative energy demand (CED), global warming (GWP₁₀₀), human toxicity, acidification, and photochemical ozone creation indicators according to the different analyses are presented in the paper for each sub-unit. The assumptions influencing the results have been identified, too. The proper aggregation of sub-units has allowed the estimation of the impacts associated with two integrated MSWMSs implemented in Italy and of the order of magnitude of those associated with a generic MSWMS, similar to those of the two case studies.The results show that the assumptions that most influence the environmental indicators are those about selection efficiencies and quality deterioration in the recycling of the packaging materials, about process emissions and avoided products in the composting, about the biogas yield and its way of utilisation in the anaerobic digestion, and about the efficiency of the plant and the kind of avoided energy in the energy recovery. All the indicators, except GWP₁₀₀ under certain assumptions, are negative in sign, thus indicating a benefit for the environment thanks to the avoided impact associated with the production of material and energy during the waste management. The estimated order of magnitude of the CED and GWP₁₀₀ indicators turns out to be respectively thousands of MJ eq. and tens of kg CO₂ eq. per tonne of managed waste.     

Life-cycle assessment of 11 kV electrical overhead lines and underground cables

The life-cycle impacts of five different 11 kV electrical power cables (three overhead lines and two underground cables) were analysed. These were compared by their embodied impacts in production and total lifetime operational impacts. The life-cycle results revealed there to be three key issues, the impacts of climate change, fossil fuel depletion, and particulate matter formation (PMF). The former two were of particular significance. The embodied impacts, which are those associated with the materials, were generally determined to be insignificant. The exception was for underground cables at low operating loads. Under these conditions PMF was more significant as a result of the high embodied impacts of the cables. Further analysis revealed that these impacts could be mitigated with an end of life material recovery program. At present the underground cables are not recovered, but if they were the recycling benefits would give rise to a notable improvement in PMF. For the other impact categories operational conductor losses were the dominant cause of impacts. In summary it was concluded that to minimise the life-cycle impacts of 11 kV cables the system with the lowest conductor resistance should be selected.     

Comparing intensive,extensified and organic grassland farming in southern Germany by process life cycle assessment

To reduce the environmental burden of agriculture, suitable methods to comprehend and assess the impact on natural resources are needed. One of the methods considered is the life cycle assessment (LCA) method, which was used to assess the environmental impacts of 18 grassland farms in three different farming intensities — intensive, extensified, and organic — in the Allgäu region in southern Germany. Extensified and organic compared with intensive farms could reduce negative effects in the abiotic impact categories of energy use, global warming potential (GWP) and ground water mainly by renouncing mineral nitrogen fertilizer. Energy consumption of intensive farms was 19.1 GJ ha⁻¹ and 2.7 GJ t⁻¹ milk, of extensified and organic farms 8.7 and 5.9 GJ ha⁻¹ along with 1.3 and 1.2 GJ t⁻¹ milk, respectively. Global warming potential was 9.4, 7.0 and 6.3 CO₂-equivalents ha⁻¹ and 1.3, 1.0 and 1.3 CO₂-equivalents t⁻¹ milk for the intensive, extensified and organic farms, respectively. Acidification calculated in SO₂-equivalents was high, but the extensified (119 kg SO₂ ha⁻¹) and the organic farms (107 kg SO₂ ha⁻¹) emit a lower amount compared with the intensive farms (136 kg SO₂ ha⁻¹). Eutrophication potential computed in PO₄-equivalents was higher for intensive (54.2 kg PO₄ ha⁻¹) compared with extensified (31.2 kg PO₄ ha⁻¹) and organic farms (13.5 kg PO₄ ha⁻¹). Farmgate balances for N (80.1, 31.4 and 31.1 kg ha⁻¹) and P (5.3, 4.5 and −2.3 kg ha⁻¹) for intensive, extensified and organic farms, respectively, indicate the different impacts on ground and surface water quality. Analysing the impact categories biodiversity, landscape image and animal husbandry, organic farms had clear advantages in the indicators number of grassland species, grazing cattle, layout of farmstead and herd management, but indices in these categories showed a wide range and are partly independent of the farming system.     

Cleaner production in the management of water use at a poultry slaughterhouse of Vale do Taquari,Brazil: a case study

This study included the layout characterization for the production process of a poultry slaughterhouse using qualitative and quantitative flow charts for water management; analysis of general parameters for pollution load in the wastewater produced in critical stages of the production process and assessment of environmental impact indicators. Prognoses for cleaner production based on water management were established. The diagnostic stage revealed that the scalding, pre-chilling, separated points of wastewater disposal for the wastewater treatment plant and disposal of treated and non-reused wastewater were critical for water management. Dissolved oxygen depletion and eutrophication account for the major environmental impacts of these wastewaters, resulting in an environmental pressure index of 32.1. The opportunities for cleaner production implementation resulting from this study include the reuse of wastewaters from pre-chilling and chilling for pre-washing of carcasses, since average temperatures of these wastewaters range between 4 and 16 °C. This will contribute to lowering the oil and grease pollution load. Another strategy concerns the standardization of cleaning procedures with rational water use in all work shifts and implementation of water meters on a sector-by-sector basis. In the latter case, which has already been implemented, water consumption was reduced by 13%.     

Utilisation of phosphorus nutrient content in industrial scale plasmid DNA production: a waste minimisation study

Human gene therapy is currently seeing an increase in the use of plasmid (pDNA)-based vectors as a preferred choice of vehicle for delivery of the therapeutic gene into the body. In this regard, the environmental impacts of the waste streams from the possible industrial scale manufacture of pDNA require more detailed assessment. In this study, an initial assessment was made of the nutrient phosphorus (P) inputs to four fermentation processes recommended for the industrial scale production of pDNA for the purposes of gene therapy. Phosphorus inputs to each of the four selected fermentation processes ranged from approximately 60 mg l^?1 up to 3000 mg l^?1 in the fresh media. However, the spent media waste from each of the processes exhibited only a minor reduction in the phosphorus concentrations indicating minimal uptake of P by the microorganisms. This unutilised excess level of phosphorus nutrient within the waste streams poses a strong potential for environmental impact. Waste minimisation studies were undertaken on one model fermentation process with the aim of reducing unnecessary phosphorus input. An optimised media containing a 98% reduction in added P to the media was developed. This phosphorus-minimised media had little quantitative effect upon cell biomass produced and no effect upon the quantity or quality of pDNA produced, relative to the control media. The reduction in P requirement results in an overall cost savings of 12% per fermentation batch, would simplify subsequent wastewater treatment and would contribute to slowing the depletion rate of a valuable, finite natural resource.     

Exceedance of modern ‘background’ fine-grained sediment delivery to rivers due to current agricultural land use and uptake of water pollution mitigation options across England and Wales

Excessive loss of fine-grained sediment to rivers is widely recognised as a global environmental problem. To address this issue, policy teams and catchment managers require an estimate of the ‘gap’ requiring remediation, as represented by the excess above ‘background’ losses. Accordingly, recent work has estimated the exceedance of modern ‘background’ sediment delivery to rivers at national scale across England and Wales due to (i) current agricultural land cover, cropping and stocking, and (ii) current land use corrected for the uptake of on-farm mitigation measures. This sectoral focus recognises that, nationally, agriculture has been identified as the principal source of fine sediment loss to the aquatic environment. Two estimates of modern ‘background’ sediment loss, based on paleolimnological evidence, were used in the analysis; the target modern ‘background’ (TMBSDR) and maximum modern ‘background’ (MMBSDR) sediment delivery to rivers. For individual (n = 4485) non-coastal water bodies, the sediment ‘gap’ in excess of TMBSDR and MMBSDR, due to current land cover, cropping and stocking, was estimated to range up to 1368 kg ha⁻¹ yr⁻¹ (median 61 kg ha⁻¹ yr⁻¹) and 1321 kg ha⁻¹ yr⁻¹ (median 19 kg ha⁻¹ yr⁻¹), respectively. The respective ranges in conjunction with current land cover, cropping and stocking but corrected for the potential impact of on-farm sediment mitigation measures were up to 1315 kg ha⁻¹ yr⁻¹ (median 50 kg ha⁻¹ yr⁻¹) and 1269 kg ha⁻¹ yr⁻¹ (median 8 kg ha⁻¹ yr⁻¹). Multiplication of the estimates of excess sediment loss corrected for current measure uptake, above TMBSDR and MMBSDR, with estimated maximum unit damage costs for the detrimental impacts of sediment pollution on ecosystem goods and services, suggested respective water body ranges up to 495 £ ha⁻¹ yr⁻¹ and 478 £ ha⁻¹ yr⁻¹. Nationally, the total loss of sediment in excess of TMBSDR was estimated at 1,389,818 t yr⁻¹ equating to maximum environmental damage costs of £523 M yr⁻¹, due to current structural land use, compared to 1,225,440 t yr⁻¹ equating to maximum damage costs of £462 M yr⁻¹ due the uptake of on-farm sediment control measures. The corresponding total loss of sediment in excess of MMBSDR was estimated at 1,038,764 t yr⁻¹ equating to maximum damage costs of £462 M yr⁻¹, compared with 890,146 t yr⁻¹ and £335 M yr⁻¹ correcting excess agricultural sediment loss for current implementation of abatement measures supported by policy instruments. This work suggests that the current uptake of sediment control measures on farms across England and Wales is delivering limited benefits in terms of reducing loadings to rivers and associated environmental damage costs.     

Economic evaluation of optional recycling processes for waste electronic home appliances

This paper presents an economic evaluation of three typical recycling processes for the five main types of waste electronic home appliances (EHA) (TV set, refrigerator, washing machine, air conditioner and personal computer) in Beijing, the capital of China. The main purpose is to identify the formal management framework with economic feasibility for the waste EHA generated in large municipalities of China. It is found that the advanced technologies, which have mechanical processing units, should be introduced to recover more valuable materials from the waste appliances. Net revenues with a range of 90–240 RMB (Chinese currency unit, 1.0 USD ≈ 8.0 RMB) per unit, depend on the type of appliance, could be expected in case of using the most complicated procedures which can separate both metals and plastics from the shredded mixtures. However, the recycling of waste refrigerator and waste washing machine will, respectively, spend about 100 and 6 RMB per unit if solely by simple manual dismantling. Revenues from recycling of the other three types of appliances are positive but quite low in this case. Although positive revenues could be achieved from the isolated evaluation of recycling, the entire management system, which also covers the phases of collection and transportation, is economically infeasible if the waste appliances are bought from the households still at current prices. Based on a survey of the householder's attitude to the cost for waste EHA management, which was conducted earlier, the practical way to construct a formal management system for waste EHA in Beijing is to reduce the citizen's traditional expectation to the values of waste appliances and encourage their transfer to the formal collection system at lower prices.     

Disaggregated greenhouse gas emission inventories from agriculture via a coupled economic-ecosystem model

Estimates of regional greenhouse gas emissions from agricultural systems are needed to evaluate possible mitigation strategies with respect to environmental effectiveness and economic feasibility. Therefore, in this study, we used the GIS-coupled economic-ecosystem model EFEM–DNDC to assess disaggregated regional greenhouse gas (GHG) emissions from typical livestock and crop production systems in the federal state of Baden-Württemberg, Southwest Germany. EFEM is an economic farm production model based on linear programming of typical agricultural production systems and simulates all relevant farm management processes and GHG emissions. DNDC is a process-oriented ecosystem model that describes the complete biogeochemical C and N cycle of agricultural soils, including all trace gases.Direct soil emissions were mainly related to N₂O, whereas CH₄ uptake had marginal influence (net soil C uptake or release was not considered). The simulated N₂O emissions appeared to be highly correlated to N fertilizer application (R² = 0.79). The emission factor for Baden-Württemberg was 0.97% of the applied N after excluding background emissions.Analysis of the production systems showed that total GHG emissions from crop based production systems were considerably lower (2.6–3.4 Mg CO₂ eq ha⁻¹) than from livestock based systems (5.2–5.3 Mg CO₂ eq ha⁻¹). Average production system GHG emissions for Baden-Württemberg were 4.5 Mg CO₂ eq ha⁻¹. Of the total 38% were derived from N₂O (direct and indirect soil emissions, and manure storage), 40% were from CH₄ (enteric fermentation and manure storage), and 22% were from CO₂ (mainly fertilizer production, gasoline, heating, and additional feed). The stocking rate was highly correlated (R² = 0.85) to the total production system GHG emissions and appears to be a useful indicator of regional emission levels.     

Environmental impact of cement production: detail of the different processes and cement plant variability evaluation

This study evaluates the environmental impact of the cement production and its variations between different cement plants, using Life Cycle Impact Assessment. For that purpose, details of the cement production processes are investigated in order to show the respective part of raw materials preparation and clinker production using environmental impacts calculated with CML01 indicators. For the kiln emission data, a European pollutant emission register for French intensive industries is used to quantify the variability of indicators between cement plants. For the CML01 indicators that are controlled by kiln emissions, some of them (i.e. global warming, photochemical oxidation) show variations between cement plants between 20 and 30%, as for other (i.e. acidification, eutrophication, terrestrial ecotoxicity) variations are greater than 40% due to the lack of accurate measurements on both pollutant content and annual flow. Finally, a normalisation, using Western Europe yearly emissions is performed and permits to highlight among all the CML01 indicators which ones are the main impacts for the cement production. Abiotic depletion, global warming, acidification and marine ecotoxicity are the four identified impacts.     

Minimizing greenhouse gas emissions through the application of solar thermal energy in industrial processes

The analysis of industrial energy usage indicates that low temperature processes (20 ≈ 200 °C) are used in nearly all industrial sectors. In principle there is the potential to use solar thermal energy in these lower temperature processes thus, reducing the environmental impact of burning fossil fuels. Using the model of an Austrian dairy plant, this research investigated the potential for, and the economic viability of, using solar energy heat processes in industry.Some industrial sectors such as food, chemistry, plastic processing, textile industry, building materials industry and business establishments can be identified as potential sectors for the application of solar energy heat processes. When assessing the (economic) feasibility of solar thermal energy, the investigation of these industries’ energy systems has to focus on an integrated analysis of cooling and heating demands and to take into account competing technologies. Amongst these are heat integration, cogeneration, new technologies and heat pumps. Pinch analysis was used to investigate industrial energy systems and heat integration possibilities and proved to be a viable tool. Working from the basis of energy balances, Sankey diagrams, pinch analysis and environmental cost accounting, a newly developed investigation tool was applied in the case study of an Austrian dairy plant. This enabled a fast optimization of the system. Two different options for the integration of solar thermal energy into the production line were calculated, option 1 with a solar field of 1000 m² and option 2 with a solar field of 1500 m². Natural gas savings of 85,000 for option 1 and 109,000 m³/a for option 2 can be achieved, resulting in a reduction of 170 tons of CO₂ per year, or 218 tons for options 1 and 2 respectively. Based upon option 1, return on investment is realised after less than three years of implementation. This research thus, indicates promising technical and economical feasibility of using solar thermal energy for industrial processes and provides an important step towards sustainable zero emission production in industry.