矿热炉炉壳安装作业危险性分析

为减少事故损失,必须对矿热炉安装施工危险源进行分析。基于此,对矿热炉安装工序中最重要工序炉壳安装应用作业危险性分析进行分析。将炉壳安装作业分成3大部分,用鱼刺图分析方法进行分析,总结出矿热炉炉壳安装中事故发生的主要原因并提出对策措施,以预防和减少事故的发生。     

弧焊机器人用数控焊接变位机的研制

依据现有进口弧焊机器人的技术特点和工作要求 ,研制了与之配套的数控焊接变位机。该机工作台可进行旋转和倾斜两个运动 ,可使工件在最佳的位置进行焊接 ,与弧焊机器人一起构成了柔性加工单元。在实际焊接应用中 ,效果良好     

单芯铜线过电流故障电弧熔痕的微观特征研究*

为准确认定电气火灾中过电流故障，模拟4~7倍额定电流（Ie）条件下单芯铜导线过电流故障，利用光学显微镜和扫描电子显微镜（SEM）分析过电流故障电弧熔痕的组织特征，并结合Image-Pro Plus软件测定晶粒直径、周长和面积，探究金相组织的量化判据和变化规律。结果表明:当I＝4Ie时，过电流故障电弧熔痕的金相组织主要为方向性较强的树枝晶；当I＝5Ie，6Ie时，金相组织内树枝晶占比减小，胞状晶占比升高；当I＝7Ie时，方向性较弱的胞状晶占主导。随着电流增加，晶粒的平均直径、周长和面积均呈增长趋势。通过火灾案例分析可知，实验结果与现场的电弧熔痕组织特征基本相符，验证火灾事故原因为过电流故障。     

三种流速下高强钢与微弧氧化钛电偶腐蚀研究

目的研究三种流速下微弧氧化钛和高强钢的电偶腐蚀行为。方法在面积比为1:1情况下进行1,3,7 m/s流速下的电化学测试和电偶腐蚀试验研究。结果随着流速的增大,偶合电流、总腐蚀速率和电偶腐蚀速率增大。当流速为7 m/s时,高强钢总腐蚀速率和电偶腐蚀速率分别达到8.64 mm/a和0.39 mm/a,与静态相比分别增大146倍和15.6倍,与1 m/s流速下相比分别增大8.6倍和5倍。结论在面积比为1:1时,冲刷腐蚀速率远大于电偶腐蚀速率。     

Microstructure of 2205 duplex stainless steel joint in submerged arc welding by post weld heat treatment

The 2205 duplex stainless steel (DSS) is of both good properties austenitic steel and ferritic steel, which applies to the shipbuilding industry usually. In this paper, the OM, XRD and microhardness test methods are used to analyze the variation of submerged arc welded (SAW) joints with and without post weld heat treatment (PWHT). The research results show that the σ phase disappear in the fusion edge zone near heat affect zone (HAZ) and an increase in the welded center zone during the follow-up PWHT, while the amount of γ phase is decreased in the welded center zone with PWHT. A segregation distribution of some second phases is also found in the welded center zone after PWHT. There have two pick values of microhardness arise in the fusion edge zone and the welded center zone separately without PWHT. However, a maximum value of microhardness at the fusion edge zone near HAZ is disappeared and the other is still held at the welded center zone during PWHT. It can be attributed to the changes of second phases, element diffusions and particle segregation during PWHT. A developing mechanism is issued to demonstrate the second phases transferring of the 2205 DSS SAW joints by PWHT.     

活性炭吸附和脱附-等离子体氧化净化有机废气的研究

根据滑动弧放电等离子体适于降解高浓度有机物废气的特性,结合活性炭吸附法,提出了吸附器的吸附浓缩和热脱附-等离子体氧化净化有机废气的方法。在活性炭吸附过程中,最初2 h内甲苯净化率达到100%,随着时间的增加净化率下降;在热脱附滑动弧放电等离子体净化过程中,甲苯降解效率最高为97.3%。将滑动弧放电等离子体反应器出口气相产物收集进行FT-IR检测,发现放电后有CO2、CO、H2O和NO2产生,并分析了甲苯的降解机理。     

1.5t、3t电弧炉烟尘治理

针对1.5 t、3 t电弧炉在烟尘治理时场地狭小的特点,采用可折叠式收尘罩与低压长袋脉冲袋式除尘器技术进行治理.测试表明,系统运行可靠,烟尘治理效果良好,工厂车间环境取得显著改善,岗位粉尘浓度、烟尘排放浓度均达到国家规定的标准.     

高压变频技术在70 t电弧炉除尘系统中的应用

提出运用高压变频技术实现电弧炉除尘风机变频调速的工艺.在70 t ABB电弧炉烟气治理运用中,以温度为调速系统主要控制参数,设计工频和变频两套系统,实现除尘风机的转速按工艺要求调节,其功率因数从0.83提高到0.97,除尘系统节电60%,冶炼工况同时也得到改善.表明该工艺具有广阔的应用前景.     

太阳模拟器大功率短弧氙灯放电特性试验测试

目的增强太阳模拟器氙灯驱动运行的可靠性,给太阳模拟器研制提供技术保障,针对太阳模拟器大功率短弧氙灯放电特性进行试验研究。方法设计太阳模拟器的大功率短弧氙灯放电特性测试方法,然后通过理论计算和实际测试验证氙灯电源初始电流对短弧氙灯放电特性的影响,并采用增设优化电路的方法对其放电特性进行改善。结果在初始电流为70 A和120 A两种情况下,弧光放电电流到达谷值以后的电流稳定度分别为1.8616和0.9867,增设优化电路后,再次进行短弧氙灯放电特性测量,将初始电流降低到60 A,而稳定度可达到0.5409。结论改善后的电路基本可实现短弧氙灯放电理想状态,完成了对短弧氙灯进入电流击穿阶段后形成的稳定弧光放电电流特性的优化,大大提升了氙灯点灯成功率,为增强太阳模拟器可靠性提供了试验支持。     

Evaluation of the emission characteristics of PCDD/Fs from electric arc furnaces

Distribution of PCDD/F (polychlorinated dibenzo-p-dioxin and polychlorinated dibenzofuran) congeners at two electric arc furnaces (EAFs) in Taiwan is evaluated via intensive stack sampling and analysis. Two kinds of exhaust system in EAFs including stack system and shutter system are selected for measuring dioxin emissions. In addition, dioxin emissions during oxidation and reduction stages at EAF-A were characterized. Results indicate that the PCDD/F concentration of stack gas in EAF-A was 4.39 ng/N m³ while total Toxic Equivalent Quantity (TEQ) concentration was 0.35 ng I-TEQ/N m³. The PCDD/F concentration of stack gas in EAF-B was 2.20 ng/N m³ and the TEQ concentration was 0.14 ng I-TEQ/N m³. 1,2,3,4,6,7,8-H_pCDF, OCDD and OCDF are the major contributors of the dioxin concentrations for two EAFs investigated and the percentage of PCDD/F in particulate phase increases as the chlorination level of the PCDD/F congener increases. The results obtained on gas/particulate partitioning of PCDD/Fs in flue gases prior to the APCD in EAFs indicate that more than 90% exists in particulate phase. In EAF-A, the PCDD/F concentration during oxidation stage is slightly higher than that measured during reduction stage, including the sampling points of CO converter outlet, prior to bag filter and stack. Majority of PCDD/Fs emitted from steel-making processes exists in particulate-phase (about 60–70%) at both EAFs investigated.