Analysis of crater formation in buried NG pipelines: A survey based on past accidents and evaluation of domino effect

The formation of a crater by the abrupt and catastrophic rupture of a high-pressure pipeline can be highly relevant, especially when the crater uncovers other pipelines, which could undergo a domino effect with a significant increase of the consequences on people or on the environment. However, this scenario has been only partially studied in the literature. To assess the influence of the pipeline parameters on the dimensions of the resulting crater, a statistical analysis of accidental ruptures of buried natural gas pipelines that have involved the formation of a crater was carried out. Mathematical expressions are proposed to describe the proportionality relationships found, which can be very useful to support adequate separation distances in the design and construction of parallel corridors of pipelines after appropriate escalating effects are considered. Finally, detailed event trees were developed to calculate the probability of occurrence of the final outcomes, as well as the identified domino sequences, based on a qualitative and quantitative analysis of the data. The study of these accident scenarios, based on actual cases, represents a useful and needed advance in risk analysis of natural gas transportation through pipelines.     

基于TVR的腐蚀油气管道失效概率及安全寿命研究

为避免因腐蚀导致油气管道失效，针对因管道特性和腐蚀尺寸的不确定性使得管道剩余强度成为概率模型的特点，建立了腐蚀管道强度损失随机模型；借助可靠性理论，通过分析管道腐蚀进程的时变性特点，将管道系统由损伤积累和抗力衰减导致的剩余强度随机化；提出基于穿越率的腐蚀油气管道失效评定及安全寿命预测方法。研究结果表明:腐蚀速率和运行压力对管道失效概率及安全寿命影响显著,管道尺寸影响适中，而相关系数和拉伸强度影响较小；若腐蚀速率Va=0.2 mm/a，VL=10 mm/a或局部腐蚀缺陷半径达到管道壁厚的0.5倍时，建议作为重点风险段监测并检修。所建方法是对腐蚀油气管道运营监控和风险评估的有益补充。     

水平管内不同煤质煤尘爆炸火焰传播特性实验研究

为研究水平管道空间不同煤质煤尘爆炸火焰传播特性，选取褐煤、长焰煤、不粘煤、气煤4种煤尘，对爆炸火焰焰峰特性、火焰加速传播特性、火焰传播距离与持续时间展开研究。研究结果表明:褐煤在500 ms内焰峰的形状由尖锐向平滑再向钝化不断演变，长焰煤与不粘煤在375 ms时焰峰前端出现明显焰体分离现象，分析认为这与管体冷壁效应、空间尺度效应及空间氧气消耗直接相关；气煤在375 ms时焰峰出现大面积火焰碎纹，说明气煤爆炸火焰猛烈传播的持续时间相对较短，整体爆炸强度相对较弱；褐煤与长焰煤爆炸火焰存在2次间断性加速，分析认为这与管体空间受限、常温管壁散热、局部助燃氧气瞬间不足等因素有关；褐煤在爆炸后400～600 ms内火焰2次加速完全，火焰传播距离达740 mm，明显大于长焰煤、不粘煤与气煤，说明低变质褐煤爆炸火焰持续时间更长，火焰传播距离更远且传播更剧烈；虽然气煤火焰最远传播距离比长焰煤大30 mm，但由于气煤火焰在375 ms左右出现大片火焰碎纹，因此气煤整体的爆炸强度小于长焰煤。     

走滑断层作用下X80管道设计应变规律和神经网络预测

走滑断层是埋地管道常见的地质灾害威胁，断层作用下管道会发生较大的拉压应变而失效。为得到X80管道的设计应变，基于有限元方法建立了走滑断层作用下管道的应变响应数值计算模型，模型使用壳单元模拟管道，非线性弹簧单元模拟土壤约束，采用西二线实际工程的管道应变影响参数范围，计算了管道的设计应变；为预测管道的设计应变值，基于以上参数化分析得到的4 817组设计应变结果，采用人工神经网络建立了管道设计应变预测模型。结果表明:该神经网络模型预测结果的最大相对误差小于10%，预测准确性良好，且该方法具有较高的计算效率，可以为断层作用下埋地管道的应变设计与评估提供参考。     

非金属管道微小泄漏动力学数值模拟和试验对比

为了探索非金属输送管道泄漏规律,从数值模拟和试验两个角度,对液体PE管道发生泄漏前后管道内流体与泄漏口的流动状态进行了对比分析,为判定管道泄漏提供了依据。运用FLUENT软件针对PE液体管道泄漏,在不同孔径、不同压力下,构建管道泄漏模型分别进行仿真,分析不同泄漏情景下压力梯度的分布规律。同时在近似相同条件下进行PE管道两点泄漏模拟试验。结果显示:数值模拟与试验结果基本一致,泄漏孔处压力、流速均与管内初始压力成正相关;初始压力和孔径的增大,会导致管内压力下降速度上升,但最终会趋于稳定值。     

An integrated EDIB model for probabilistic risk analysis of natural gas pipeline leakage accidents

Natural gas pipeline construction is developing rapidly worldwide to meet the needs of international and domestic energy transportation. Meanwhile, leakage accidents occur to natural gas pipelines frequently due to mechanical failure, personal operation errors, etc., and induce huge economic property loss, environmental damages, and even casualties. However, few models have been developed to describe the evolution process of natural gas pipeline leakage accidents (NGPLA) and assess their corresponding consequences and influencing factors quantitatively. Therefore, this study aims to propose a comprehensive risk analysis model, named EDIB (ET-DEMATEL-ISM-BN) model, which can be employed to analyze the accident evolution process of NGPLA and conduct probabilistic risk assessments of NGPLA with the consideration of multiple influencing factors. In the proposed integrated model, event tree analysis (ET) is employed to analyze the evolution process of NGPLA before the influencing factors of accident evolution can be identified with the help of accident reports. Then, the combination of DEMATEL (Decision-making Trial and Evaluation Laboratory) and ISM (Interpretative Structural Modeling) is used to determine the relationship among accident evolution events of NGPLA and obtain a hierarchical network, which can be employed to support the construction of a Bayesian network (BN) model. The prior conditional probabilities of the BN model were determined based on the data analysis of 773 accident reports or expert judgment with the help of the Dempster-Shafer evidence theory. Finally, the developed BN model was used to conduct accident evolution scenario analysis and influencing factor sensitivity analysis with respect to secondary accidents (fire, vapor cloud explosion, and asphyxia or poisoning). The results show that ignition is the most critical influencing factor leading to secondary accidents. The occurrence time and occurrence location of NGPLA mainly affect the efficiency of emergency response and further influence the accident consequence. Meanwhile, the weight ranking of economic loss, environmental influence, and casualties on social influence is determined with respect to NGPLAs.     

压缩空气泡沫在长距离管路输送中压降的数值模拟

基于Fluent对压缩空气泡沫在长距离管道中的流动特性进行了数值模拟研究,将压缩空气泡沫近似为弥散流,采用Saplart-Allmaras模型模拟了不同管径下压缩空气泡沫以及不同泡沫原液浓度的AFFF泡沫在长距离管道内的流动及压降变化。模拟结果表明,随着距离变化,各管径管道内压降均呈现线性变化,且随着压缩空气泡沫的流动,压降线性增大。管道管径对管内压降变化具有显著影响,管道直径越小,管道内压降越大;泡沫原液浓度对压降的影响较小,且压缩空气泡沫在长距离输送中的压力随距离线性衰减。将模拟结果与长距离输送的试验结果进行了对比,误差在10%以内。     

基于Logistic回归的燃气管网风险因素重要度分析方法研究*

为确定燃气管网风险评估的关键风险因素,以A省各地市燃气管网为研究对象,基于燃气专家经验确定燃气管线风险等级,提出基于Logistic回归的燃气管网风险因素重要度分析方法。采用样本增强及随机抽样的方式,选取400个均衡样本作为管网评估数据输入,通过因子分析方法对其进行降维,得到3个公共因子并作为一级指标反向构建燃气管网风险评估指标体系;利用有序多分类Logistic回归方法,根据回归系数绝对值大小对风险因素进行重要度排序。研究结果表明:外界环境对燃气管网风险的贡献程度相对较高,管道自身因素和巡检养护次之。研究结果可为城市燃气风险防控提供理论依据和方法参考。     

管道中烟道气流动传热及酸凝结规律

针对注烟道气稠油热采中管道输送烟道气酸凝结问题,以连续性方程、能量方程和动量方程为基础建立了烟道气沿管道流动与传热计算模型,计算了烟道气沿管道的压力分布、温度分布和酸凝结点距离,分析了不同入口参数和烟道气成分对管道中烟道气的压力、温度、酸凝结点的影响。结果表明:SO3或水蒸汽含量增加时,烟道气酸凝结点温度提高,凝结点距离减小;入口烟道气压力提高,烟道气压降变小,温降不变,酸凝结点距离减小;入口烟温升高,压降和温降都增大,酸凝结点距离增大;保温层厚度增加,温降减小,酸凝结点距离增大。计算和分析结果表明:减少烟道气中SO3或水蒸汽含量可以有效地增大酸凝结点距离,减轻管道腐蚀问题。     

外浮顶罐充氮管网设计及有效性试验验证

为了预防外浮顶罐密封圈雷击火灾,提出在密封圈内充入氮气的保护方法.将安全含氧量作为充氮的惰化目标,对外浮顶罐充氮管网进行设计,并通过试验来验证充氮管网的有效性.试验得到了充氮流量、进出气孔数量及管径与有效充氮时间的关系.若以142 m3/h的流量对容量为10×104 m3的外浮顶罐密封圈内充氮,则46.5 min内可以达到充氮惰化目标.雷电预警时间为60 ～ 90 min的条件下,充氮时间小于预警时间,表明所设计的管网是有效的.