膜电解法在线再生酸性蚀刻液及回收铜新技术

采用极化曲线法研究了酸性蚀刻液阴、阳极电化学行为，并构建了离子膜电解反应体系，考察了在线再生酸性蚀刻液及回收铜的效果。结果表明，阳极氧化过程发生浓差极化，存在极限电流密度，Cu＋含量越高，极限电流密度越大；阴极还原分4步反应进行，存在极限电流密度；强化溶液传质可有效提高阴、阳极极限电流密度，有利于避免电解过程中析出氯气和氢气；在线实验表明，通过监控阳极液ORP，可避免析出氯气；分步降低电流电解有利于避免析出氢气，形成致密的金属铜块；在电流为9～24A范围内分4步电解23．5h可再生酸性蚀刻液23．5L，同时电沉积回收510g铜，纯度高达99．98％。阴极电流效率达到95．2％，吨铜电耗3251kWh。电解过程中无氯气和氢气析出，无废液排放，表明膜电解法在线再生酸性蚀刻液具有良好的应用前景。     

印制电路板酸性蚀刻废液的膜电解再生

高度精细化线路和高层数印制电路板产量的增加,导致酸性蚀刻废液的排放量越来越大,对环境的负荷也随之增大.介绍了酸性蚀刻废液膜电解再生的基本原理,进行了中试规模的应用研究,并与其他电解再生方法进行技术与经济比较分析.结果表明,在槽电压为5V、电解时间为2h的条件下,酸性蚀刻废液的氧化还原电位由480 mV升至540mV,所...     

静态电渗析法回收酸洗废水中的酸和铁

为了达到盐酸酸洗废水零排放的要求,采用单张阴离子交换膜静态电渗析技术,进行了回收酸洗废水中的酸和铁的实验研究.实验时,根据实际盐酸酸洗废水水质配制模拟废水,分别调整槽电压、电解时间、阴极液pH及Fe2+、阳极液pH进行条件筛选,定时分别自阴、阳极室取样,并分析样品的pH及Fe2+浓度,根据实验结果计算Fe回收率.研究表明,采用不锈钢阴极,钛基锡锑金属氧化物涂层阳极,选用DF120型均相阴离子交换膜,当槽电压为10 V,阴极液pH为2.50～3.00,Fe2+为1 000～1 300 mg/L,阳极液pH为3.00时,静态条件下电解反应240 min后,Fe的回收率可达到95%,阴极液出水pH为5.13,Fe2+小于60 mg/L,阳极液出水pH为1.43.     

膜电解法从模拟酸性蚀刻废液中回收铜粉

酸性蚀刻废液是一种印制电路板制作过程中产生的强酸、高铜的工业废水,对其回收利用具有较高的经济价值。采用膜电解法处理模拟酸性蚀刻废液,在阴极区回收铜粉。研究了铜粉的形成条件,考察了阴极液铜浓度、温度和电流密度对阴极电流效率的影响。结果表明,阴极液的铜浓度在20~25 g/L,温度为45~50℃,电流密度在11~12 A/dm2,阴极的电流效率最高。随着阴极液酸度的增加,铜粉的纯度提高,但阴极电效会降低。为保证较高的铜粉纯度及阴极电效,阴极液的酸度在0.32~0.36 mol/L为宜。     

电催化氧化处理变性木薯淀粉生产综合废水研究

采用DSA电极电催化处理变性木薯淀粉生产综合废水,研究了槽电压,电流密度,支持电解质,pH值,电解时间等因素对其中COD去除率的影响.在选定的实验条件下,槽电压8 V,电流密度为40 mA/cm2,支持电解质为0.1g/L的NaCl,pH值为8.5～9.0,电解2 h,废水中COD的去除率达88.3%.     

三维电极法深度处理维生素生产废水

采用三维电极法对维生素废水进行深度处理,分别以钛涂钌铱板、铁板和不锈钢板作为电极阳极,石墨板作为电极阴极,柱状活性炭作为粒子电极,结果表明,当以钛涂钌铱板作为阳极,以粒径为1 mm的柱状活性炭作为粒子电极时电解效果最好,COD和色度去除率最高。实验选择电解电压、电极板间距、电解时间和初始pH值作为主要影响因素进行正交实验,实验研究证明,各因素的影响大小为电解电压>电极板间距>电解时间>初始pH值,得到的最佳参数组合分别为:电解电压为10 V,电极板间距为8 cm,电解时间为20 min,初始pH值为4,得到COD和色度最大去除率分别为59.5%和93.57%。     

三维电极电化学氧化法深度处理DOP生产废水的研究

采用以铁板作阴、阳极,活性炭作填充粒子的三维电极电化学氧化法深度处理DOP生产废水。探讨了废水的pH、槽电压、极板间距、活性炭投加量和反应时间等因素对COD去除率的影响,并通过正交实验确定了处理DOP废水的最佳工艺条件,还对COD的降解动力学规律进行了初步探讨。结果表明,三维电极电化学氧化法处理DOP生产废水的最佳工艺条件为:pH值为5、电极间距为4 cm、槽电压为25 V、活性炭投加量为12 g/L、电解时间为90 min。在此条件下,COD去除率可达71.5%,出水COD浓度为50.9 mg/L,达到国家污水综合排放标准(GB8978-1996)的一级标准。三维电极电化学氧化法对COD的降解反应呈表观一级反应,降解速率方程为C=C0e-0.0124t。     

紫外催化湿式双氧水氧化处理化学镀铜废液

利用化学镀铜废液自身含有的铜作为催化剂，应用紫外催化湿式双氧水氧化工艺处理化学镀铜废液取得了良好效果。通过单因素实验确定的推荐工艺条件为：pH=2.0（保持原始值不变）；不额外投加铜催化剂；H₂O₂用量为2倍理论量。在此条件下处理化学镀铜废液180 min，COD去除率可达到96.6%；之后采用沉淀法回收铜，调节处理后废水pH到9.5，铜的回收率可达到99.8%。     

高铁酸钠电化学合成条件的研究

利用含铁材料为阳极,铜为阴极,NaOH溶液为电解液,于隔膜电解槽中电解制备高铁酸钠.探索了该工艺所必需的各种参数和反应条件,确定了隔膜材料,并对Na2FeO4浓度和电流效率的非一致性变化作出了解释.研究结果表明:在阳极距离为1.3 cm(极距2.3 cm)、阳极电解液浓度为14 mol/L,阴极电解液浓度为4 mol/L、温度为35℃、电压为8～9 V时,电解2 h后得到的Na2FeO4浓度为18.7g/L,电流效率为20%.     

高铁酸钠电化学合成条件的研究

利用含铁材料为阳极，铜为阴极，NaOH溶液为电解液，于隔膜电解槽中电解制备高铁酸钠。探索了该工艺所必需的各种参数和反应条件，确定了隔膜材料，并对Na2FeO4浓度和电流效率的非一致性变化作出了解释。研究结果表明：在阳极距离为1．3cm（极距2．3cm）、阳极电解液浓度为14mol／L，阴极电解液浓度为4mol／L、温度为35℃、电压为8～9V时，电解2h后得到的Na2FeO4浓度为18．7g／L，电流效率为20％。     

电催化氧化技术处理制革综合废水

选择DSA电极中的钛基掺硼金钢石膜电极(Ti/BDD),用于制革综合废水的电催化氧化处理研究,考察了在不同的电流密度、电压、电解质、pH值和电解时间等因素对COD去除率和电流效率的影响。结果表明,控制电流密度为30mA/cm2,电压为8.0 V,电解质(NaCl)浓度为2.0 g/L,pH为4.0,电催化氧化处理2 h后,废水的COD和NH4+-N的去除率分别达到了83.6%和90.3%,BOD/COD为0.45,比能耗为35.34 kWh/kg COD,电流效率为37%。     

三维过电位电解处理罗丹明B废水

选用钛基RuO2-TiO2涂层电极作为三维过电位电解装置的阳极，紫铜作为阴极，活性炭作为第三极，研究了三维过电位电解处理罗丹明B废水的效果，并考察了外加电压、电解时间、初始浓度、pH值和搅拌方式等因素对其处理效果的影响。实验结果表明，外加电压、电解时间和初始浓度等因素均对罗丹明B的降解效果有影响，而pH值、搅拌方式等对罗丹明B的降解效果基本没有影响。与二维电解的对比研究表明，在罗丹明B溶液初始浓度为20mg／L，电解时间为1h，电解电压为20V时，采用二维电解的降解率为20％左右，而三维过电位电解的降解率接近80％。最终产物分析结果显示，经过处理的罗丹明B苯环开环变成直链烃类物质，或者饱和环状有机物，不再具有生物毒性，适合后续的生化处理。     

Electrolytic removal of Rhodamine B from aqueous solution by peroxicoagulation process

Peroxicoagulation treatment of aqueous solution containing hazardous dye, Rhodamine B, with commercially available graphite as cathode and iron as anode has been studied. The effect of various operational parameters such as solution pH, applied voltage, electrode area, other ions, etc. on the dye removal was investigated. The experimental result showed that pH-regulated peroxicoagulation system is an efficient process for the dye removal. Ninety-five percent of the dye was removed after 180 min of electrolysis. Anions such as carbonate, bicarbonate, chloride and sulphate negatively affected the efficiency of peroxicoagulation system. From the present study, it can be concluded that peroxicoagulation process is an efficient tool for dye removal from aqueous solution.     

Evaluation of the efficiency of monopolar and bipolar BDD electrodes for electrochemical oxidation of anthraquinone textile synthetic effluent for reuse

The efficiency of the electrochemical degradation of synthetic wastewater containing an anthraquinone dye has been comparatively studied in two electrolytic cells with a synthetic boron-doped diamond (Si/BDD) as an anode. The first is an individual cell (Cell 1) with monopolar electrode BDD and the second (Cell 2) has two bipolar electrodes BDD self-polarized. The bulk electrolysis was performed at the same initial operating conditions in order to quantify the influence of the initial pH and current density on dye discoloration and global mineralization removal. The current efficiency and the consumption energy were also evaluated. When the same solutions have been comparatively treated with the two cells, a quite good mineralization is found in Cell 2. This result supposed more fraction of the applied current is used for the electrocombustion reaction on Cell 2 if compared to Cell 1 and small amount rest for the side reaction of oxygen evolution. The HPLC analyses confirmed this hypothesis and showed that the concentration trend of intermediates (sulfanilic acid, phthalate acid and salicylic acid) with electrolysis time was different on two cells. Phototoxicity tests show that the electrochemical oxidation with BDD electrodes could be useful as a pretreatment technique for reducing hazardous wastewater toxicity.     

电絮凝处理牛仔布印染废水

用铁分别作为电絮凝反应系统的阴极和阳极,研究电絮凝法对牛仔布印染废水的处理效果。考察了电极电压、反应时间和pH等因素对电絮凝法去除实验所用废水中COD和色度效果的影响。结果表明,电极电压和反应时间是主要的影响因素,pH次之。电极电压24 V,反应时间35 min,pH为7.4时,脱色率可达99%,COD去除率在70%左右,处理效果最佳。因此,电絮凝法可以作为印染废水的预处理工艺,有效降低废水COD和色度。     

Effect of pH control at the anode for the electrokinetic removal of phenanthrene from kaolin soil

Polycyclic aromatic hydrocarbon (PAH)-contaminated soils exist at numerous sites, and these sites may threaten public health and the environment because many PAH compounds are toxic, mutagenic, and/or carcinogenic. PAHs are also hydrophobic and persistent, so conventional remediation methods are often costly or inefficient, especially when the contaminants are present in low permeability and/or organic soils. An innovative technique, electrokinetically enhanced in situ flushing, has the potential to increase soil-solution-contaminant interaction and PAH removal efficiency for low permeability soils; however, the electrolysis reaction at the anode may adversely affect the remediation of low acid buffering capacity soils, such as kaolin. Therefore, the objective of this study was to improve the remediation of low acid buffering soils by controlling the pH at the anode to counteract the electrolysis reaction. Six bench-scale electrokinetic experiments were conducted, where each test employed one of three different flushing solutions, deionized water, a surfactant, or a cosolvent. For each of these solutions, tests were performed with and without a 0.01 M NaOH solution at the anode to control the pH. The test using deionized water with pH control generated a higher electroosmotic flow than the equivalent test performed without pH control, but the electroosmotic flow difference between the surfactant and cosolvent tests with and without pH control was minor compared to that observed with the deionized water tests. Controlling the pH was beneficial for increasing contaminant solubilization and migration from the soil region adjacent to the anode, but the high contaminant concentrations that resulted in the middle or cathode soil regions indicates that subsequent changes in the soil and/or solution chemistry caused contaminant deposition and low overall contaminant removal efficiency.     

混凝辅助电化学法处理橙黄G染料废水

以石墨板为阳极，研究了电化学氧化法对橙黄G染料废水的降解效果。比较了在NaCl、Na2 SO4以及NaCl与FeSO4·7H2O组合的支持电解质体系中的处理效果，同时考察了电压、初始pH、电解质浓度、电极间距和电解时间等因素对废水中橙黄G脱色率及COD去除率的影响。研究结果表明，橙黄G的脱色主要是活性氯的氧化作用，橙黄G分子的矿化可能主要是电解过程中产生的·OH的作用，FeSO4·7H2O的加入增加了混凝作用，使得处理效果进一步提高。最佳脱色条件下橙黄G脱色率和COD的去除率分别为97．6％和56．3％，B／C（BOD／COD）由0．09提高至0．41，可生化性有较大改善，并且随着降解时间的增加，COD去除率逐渐升高。此结果表明，橙黄G废水COD的去除相对于脱色存在滞后性。     

Aniline degradation by Electro-Fenton and peroxi-coagulation processes using a flow reactor for wastewater treatment

The degradation of 10-30 l of a 1000 ppm aniline solution in 0.050 M Na2SO4 + H2SO4 at pH 3.0 and 40 degrees C by Electro-Fenton and peroxi-coagulation processes at constant current until 20 A has been studied using a pilot flow reactor in recirculation mode with a filter-press cell containing an anode and an oxygen diffusion cathode, both of 100 cm2 area. H2O2 is produced by the two-electron reduction of O2 at the cathode, being accumulated with a current efficiency between 60% and 80% at the first stages of electrolyses performed with a Ti/Pt anode. In the presence of 1 mM Fe2+, less H2O2 is accumulated, but it is not detected using an Fe anode. The Electro-Fenton process with 1 mM Fe2+ and a Ti/Pt or DSA anode yields an insoluble violet polymer, while the soluble total organic carbon (TOC) is gradually removed, reaching 61% degradation after 2 h at 20 A. In this treatment, pollutants are preferentially oxidized by hydroxyl radicals formed in solution from reaction of Fe2+ with H2O2. The peroxi-coagulation process with an Fe anode has higher degradation power, allowing to remove more than 95% of pollutants at 20 A, since some intermediates coagulate with the Fe(OH)3 precipitate formed. Both advanced electrochemical oxidation processes (AEOPs) show moderate energy costs, which increase with increasing electrolysis time and applied current.     

基于Ti/SnO2阳极氧化法的典型染料废水电化学氧化规律

采用Ti／SnO2电极间接阳极氧化法处理直接深棕M和活性艳蓝KNR模拟染料废水，研究电解质种类、pH、电压、NaCl投加量及电解时间对其降解效果的影响；在最佳组合条件下，通过分析uV—Vis光谱以及降解过程中氮元素的存在形式，研究上述2种染料的降解规律。结果表明，在pH为3，电压20V，NaCl投加量为2．5g／L的条件下，电解30min后，直接深棕M和活性艳蓝KNR的脱色率分别达到80％和95％，60min后直接深棕M的COD去除率可达75％，活性艳蓝KNR的COD去除率达到90％；电解60min后，直接深棕M的偶氮双键完全破坏，萘环和苯环结构被逐步降解，活性艳蓝KNR溶液电解2min，其分子结构中的蒽醌共轭体系被破坏，随反应的进行，蒽醌结构逐渐被破坏，染料逐步降解。